Electrical Engineer, Wire Harness & Electrical Integration

Posted Yesterday
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Austin, TX, USA
In-Office
Mid level
Defense • Manufacturing
The Role
Design and document wire harnesses and cable assemblies, perform system-level electrical integration for sensors, compute, power and actuators, support prototype bring-up and troubleshooting, collaborate with mechanical and manufacturing teams, and test/validate harnesses for high-reliability defense applications.
Summary Generated by Built In

Company Overview: 

Allen Control Systems (ACS) is a cutting-edge defense startup, founded by two former Navy electrical engineers with a proven track record in robotics and software. We are developing a small, autonomous gun turret that employs advanced computer vision and control systems to precisely target and neutralize small drones and loitering munitions. Our innovative approach requires overcoming significant technical challenges, making this an exciting and dynamic environment for experienced engineers. 

With an engineering-first culture, ACS values technical excellence and innovation. Backed by our founders' successful exits from two previous ventures acquired for a combined $180M in 2022, we are committed to ensuring that the groundbreaking technologies we develop will have a real-world impact. 

Position Overview: 

We are seeking a highly skilled Electrical Engineer with strong expertise in wire harness design, electrical integration, and system-level wiring architecture for complex electromechanical systems. The ideal candidate will play a critical role in designing and implementing robust wiring solutions that connect sensors, computer systems, power distribution, and actuators across our autonomous defense platforms. 

This engineer will work closely with electrical, firmware, and mechanical teams to ensure reliable signal and power distribution throughout the system while maintaining durability in demanding operational environments. The ideal candidate will thrive in a fast-paced prototyping environment and be comfortable owning electrical integration from early design through testing and deployment. 

What You'll Do: 

  • Design and Develop Wire Harness Systems: Create detailed wiring architectures, harness designs, and cable assemblies that support complex robotic and electromechanical systems. 
  • Electrical Integration: Support system-level integration across sensors, computing systems, actuators, and power electronics to ensure reliable communication and power delivery throughout the platform. 
  • Harness Documentation and Schematics: Develop wiring diagrams, pinout documentation, harness drawings, and electrical schematics to support both prototype and production systems. 
  • Connector and Cable Selection: Define appropriate connectors, shielding strategies, grounding methods, and cable routing solutions to meet performance and environmental requirements. 
  • Electromechanical Collaboration: Work closely with mechanical engineers to optimize harness routing, packaging, strain relief, and mechanical protection within compact system architectures. 
  • Prototype Bring-Up and Debugging: Assist with hardware bring-up, troubleshooting wiring issues, and diagnosing electrical problems during system integration and testing. 
  • Manufacturing Support: Work with technicians and manufacturing teams to support harness builds, documentation, and quality verification of cable assemblies. 
  • Testing and Validation: Perform testing and validation of electrical harnesses and integrated systems to ensure reliability in field and lab environments. 

What You'll Need: 

  • Experience: 2–5+ years of experience in electrical engineering with hands-on experience designing wire harnesses, cable assemblies, or electrical interconnect systems. 
  • Educational Background: Bachelor’s degree or equivalent experience in electrical engineering or a related field. 
  • Wire Harness Design: Strong experience designing wiring harnesses for complex electromechanical or robotic systems. 
  • Electrical Schematics and Documentation: Experience producing electrical drawings, harness documentation, wiring diagrams, and system-level electrical documentation. 
  • Connector and Interconnect Knowledge: Familiarity with connector types, shielding strategies, grounding practices, and cable management techniques. 
  • Electrical Integration Experience: Proven experience integrating sensors, computer hardware, power systems, and actuators in complex systems. 
  • Testing and Troubleshooting: Hands-on experience diagnosing electrical integration issues using lab equipment such as oscilloscopes, multimeters, and logic analyzers. 
  • Electromechanical Systems Experience: Experience working with robotic, aerospace, automotive, or defense-related hardware systems. 
  • High-Reliability Design Practices: Experience working with MIL-STD practices or other high-reliability manufacturing standards for wiring, harnessing, or electrical integration. 

You'll Stand Out: 

  • Harness Design Tools: Experience using harness and electrical design tools such as Zuken E3, Mentor Graphics/Capital Harness, RapidHarness, Altium, SolidWorks Electrical, or similar electrical CAD tools. 
  • Robotics or Autonomous Systems Experience: Experience working on robotic platforms, autonomous systems, or defense hardware. 
  • High-Reliability Systems: Familiarity with ruggedized systems designed for harsh operating environments. 
  • Signal Integrity and Power Distribution: Knowledge of best practices for managing noise, grounding, shielding, and power distribution in complex systems. 
  • Rapid Prototyping Environment: Experience working in fast-paced environments where hardware moves quickly from concept to field testing. 

What We Offer: 

  • Competitive salary 
  • ACS Equity Package 
  • Health, Dental, Vision Insurance 
  • Paid Time Off 

Allen Control Systems is an Equal Opportunity Employer, providing equal employment opportunities to all employees and applicants for employment. Allen Control Systems prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation 

#LI-AS1   

Skills Required

  • 2-5+ years electrical engineering experience with hands-on wire harness or cable assembly design
  • Bachelor's degree in Electrical Engineering or equivalent experience
  • Experience designing wiring harnesses for complex electromechanical or robotic systems
  • Ability to produce electrical schematics, wiring diagrams, pinouts, and harness documentation
  • Familiarity with connector types, shielding, grounding, and cable routing/management
  • Proven experience integrating sensors, computing hardware, power systems, and actuators
  • Hands-on testing and troubleshooting skills using oscilloscopes, multimeters, and logic analyzers
  • Experience with electromechanical systems in robotics, aerospace, automotive, or defense
  • Familiarity with high-reliability design practices or MIL-STD wiring/harness standards
  • Experience with harness and electrical CAD tools (Zuken E3, Mentor/Capital, RapidHarness, Altium, SolidWorks Electrical)
  • Experience on robotic or autonomous systems and ruggedized/harsh-environment hardware
  • Knowledge of signal integrity, noise mitigation, grounding, shielding, and power distribution best practices
  • Experience in rapid prototyping environments moving hardware quickly from concept to field testing

Allen Control Systems Compensation & Benefits Highlights

  • Healthcare Strength Health, dental, and vision coverage are consistently listed as employer‑provided across current role descriptions, indicating a solid core healthcare offering. This aligns with the startup‑standard package the company advertises.
  • Leave & Time Off Breadth Paid time off is explicitly advertised alongside core health benefits in multiple postings. While accrual details aren’t shown publicly, its consistent inclusion signals baseline time‑off coverage.
  • Equity Value & Accessibility An “ACS Equity Package” is repeatedly called out in job descriptions, suggesting equity grants are a standard component of total compensation. Visibility of equity across roles points to broad access to ownership upside, with specifics to be confirmed.

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The Company
HQ: Austin , TX
12 Employees

What We Do

Allen Control Systems is a defense technology company for a new era of drone warfare and to completely change battlefield economics. ACS is developing counter-drone robotic gun systems targeted at neutralizing attacking drone swarms, drones that are pre-programmed with AI, and drones that are non-jammable. ACS was created to lower the cost per kill of a drone to a few dollars. We do this by combining cutting-edge hardware and software that allows us to point an inexpensive gun that already exists in the field more accurately than anyone ever has before. ACS is a remote organization, with our HQ in Austin, Texas, and an office in Alexandria, Va. If you're passionate about our mission, we’d love to hear from you.

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