Jobs at Allen Control Systems

Build, integrate, and test prototype mechanical assemblies from drawings and CAD; troubleshoot failures; collect and document test data; fabricate and rework parts using hand and power tools; collaborate with engineers to improve assembly, reliability, and testability while maintaining lab/shop safety and records.

Manage sourcing, procurement, and supplier relationships for machined parts; negotiate contracts, perform cost analysis, mitigate supply risks, ensure compliance with government regulations, collaborate with engineering and production, and drive continuous improvement in procurement processes.

Manage inventory records, perform regular counts and reconciliations, prepare production kits, collaborate with procurement and production teams, produce inventory reports, improve processes, and ensure compliance and security for sensitive materials in a fast-paced defense manufacturing environment.

Design, optimize, and validate manufacturing processes for robotic systems. Use CAD/CAM, simulation, and statistical tools to improve cycle time and yield. Lead root cause analysis, equipment setup/validation, FMEA and Gauge R&R studies, track KPIs (OEE, throughput, scrap), and integrate supplier processes while applying lean and Six Sigma methods.

Manage sourcing, procurement, and supplier relationships for machined parts and electrical components for DoD turrets. Negotiate contracts, conduct cost analysis, mitigate supply risks, ensure compliance with government regulations, and collaborate with engineering and production to meet delivery and quality targets.

Design and document wire harnesses and cable assemblies, perform system-level electrical integration for sensors, compute, power and actuators, support prototype bring-up and troubleshooting, collaborate with mechanical and manufacturing teams, and test/validate harnesses for high-reliability defense applications.

Manage sourcing, procurement, and supplier relationships for machined parts and electrical components supporting DoD turret production. Negotiate contracts, perform cost analysis, mitigate supply risks, ensure regulatory compliance, and collaborate with engineering, production, and logistics to meet quality, cost, and delivery goals.

Design, optimize, and validate manufacturing processes and tooling for robotic systems. Use CAD/CAM, simulation, and statistical tools to improve yield and cycle time. Lead root cause analysis, equipment integration, process capability studies, FMEA, Gauge R&R, and continuous improvement using lean and Six Sigma. Manage supplier integration and production KPIs.

Assemble, solder, and rework PCBs; fabricate and terminate cables and wiring harnesses; perform functional testing and circuit debugging using oscilloscopes, multimeters, and signal generators; read schematics; support prototype development; and maintain documentation while following safety and quality standards.

Perform visual, dimensional, and functional inspections of machined parts and assemblies using precision tools and CMMs; verify drawings and GD&T; document non-conformances; support FAIs and supplier audits; maintain calibration; collaborate on corrective actions and basic quality metrics reporting.

Manage and maintain accurate inventory records, prepare production kits, perform cycle counts and reconciliations, generate inventory reports, collaborate with procurement and production, improve processes, and ensure compliance and security of sensitive materials.

Perform inspection, testing, and quality analysis of machined parts using CMMs and precision tools. Develop QMS procedures, create fixtures, run root cause analyses, maintain records, and collaborate with suppliers and engineering to ensure conformance to drawings and GD&T.

Assemble and solder PCBs, fabricate and terminate cables and harnesses, perform functional testing and troubleshooting with oscilloscopes/multimeters, read schematics, document tests and support prototype development while following quality and safety standards.

Maintain shop cleanliness, prepare and warm up CNC machines, assist with tooling, basic repairs, material handling, inventory management, and document maintenance logs under supervision while learning CNC operations.

Maintain and coordinate daily facility operations, perform minor repairs, manage inventory and deliveries, support contractors and vehicle upkeep, and build scalable maintenance processes.

Assemble, test, and troubleshoot mechanical components and subassemblies using technical drawings and CAD. Operate basic shop tools, perform functional tests, document procedures/results, and collaborate with engineers to improve manufacturability while following quality and safety standards.

Assemble and test mechanical components and subassemblies using CAD drawings and work instructions. Operate shop tools and fabrication equipment, perform functional testing and troubleshooting, document procedures and test results, and collaborate with engineers to improve manufacturability while following quality and safety standards.

Perform shop tasks including retapping threaded holes, inspecting/cleaning parts, light fabrication, building shipping crates, operating basic shop tools, measuring parts, and supporting shipping/receiving while following safety and shop procedures.

Operate and program CNC mills and lathes to produce precision parts from engineering drawings; perform CAM/G-code programming, inspect parts with precision tools and CMMs, maintain machines, troubleshoot, and collaborate with engineering and quality to improve processes while following safety and lean principles.

Manage and maintain accurate inventory records, perform counts and reconciliations, prepare production kits, collaborate with procurement and production, generate inventory reports, improve processes, and enforce compliance and security for sensitive materials to support manufacturing operations.