Director, Continuous Improvement

Posted 12 Days Ago
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Lake Forest, IL, USA
In-Office
144K-214K Annually
Expert/Leader
Manufacturing
The Role
Leads continuous improvement and operational excellence across multiple manufacturing plants. Develops business unit CI, digital manufacturing, and Lean strategies; manages savings budgets; drives Kaizen, 5S, SMED, TPM, VSM, PDCA, and A3 initiatives; improves efficiency and lowers conversion costs. Coaches plant teams, delivers Lean training, leads organizational change, and advises senior leadership on transformation, performance, and operational effectiveness. Requires extensive manufacturing and CI leadership experience with significant multi-site travel.
Summary Generated by Built In
Overview

Join Reynolds Consumer Products…and Drive Your Career across a world of opportunities!


We currently have an opportunity for a Continuous Improvement Director at our Lake Forest Corporate Headquarters plant in Lake Forest, IL. This position will support our Malvern, AK, Louisville, KY, Bellwood, VA, and Wheeling plants with up to 75% travel.  This position could also be located at our Malvern, AK, or Louisville, KY locations.

Responsibilities

The Continuous Improvement Director will be responsible for driving continuous improvement and demonstrating maximum efficiency and delivery productivity for the entire Business Unit (BU) with disciplined process and world class measures. The Continuous Improvement Director will be a key creator of the Continuous Improvement and Digital Factory strategy for the BU, leveraging best practices across our manufacturing sites as we continue to develop our Boundless operating system across Reynolds Consumer Products (RCP). We embrace and accept individual experiences and backgrounds to achieve a diverse and inclusive workplace.


You Will Have the Opportunity to Make Great Things Happen!

Strategy & Business Transformation

  • Develop plans, schedules, and budgets for tactical projects to improve existing processes; ensure cost-benefit evaluation for all assigned projects are completed to define potential financial, business and industry impacts of initiatives.
  • Support the business leaders in the development of intermediate and long-term CI strategies to assure delivery of the projected CI Saving Budget.
  • Create the digital manufacturing (IoT) strategy and coach plant teams on implementation and sustained performance enhancement as a result.
  • Advise and influence senior leadership on business transformation topics that include organizational effectiveness, performance results, and change management in the terms of complexity and impact on the business.

Continuous Improvement & Operational Excellence

  • Manage a CI Savings Budget across the Business Unit that represents an achievable value to deliver back to the business.
  • Act as the subject matter expert for the core pillars of the Boundless operating system to assure sustained results, including assisting in training and plant acclimation to the new PEPS process.
  • Drive the improvement of processes and systems in the plants and implement programs that will have continuing long-term benefits.
  • Continuously evaluate and measure program or initiative performance and progress against goals and serve as a change agent within the organization.
  • Monitor existing processes to make sure they continue to perform at optimal levels of efficiency achieving lowered conversion costs year-over-year.
  • Direct all CI activities to include Kaizen events in 5S, SMED, TPM, VSM, PDCA or equivalent, A3 Problem Solving.
  • Ensure adherence to Lean Methodology, including Kaizen, 5S, Standard Work, Daily Management, Layered Audit Process and Business Plan development to eliminate waste.
  • Confer with management, engineering, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production process improvements.

Leadership & Talent Development

  • Effectively lead, manage, develop, coach, and evaluate team members and associates at various levels of experience.
  • Develop and deliver Lean Training at all levels of the organization while driving Operational Excellence standards.

You Will Love It Here If… 

  • You listen, learn, and evolve
  • You thrive in a fast-paced environment
  • You put safety first, always
  • You are passionate about collaboration, teamwork, and achieving shared goals
  • You believe in treating all people with respect, operating ethically, and growing a diverse, equitable, and inclusive workplace
  • You are committed to improving our impact on local communities and creating positive experiences 
Qualifications

Education/Experience

     Required

  • BA/BS degree in Business, Supply Chain or related field.
  • 10+ years of related professional Manufacturing with experience in Continuous Improvement and Operations.
  • 3+ years in a leadership role focused on continuous improvement or operational excellence.

     Preferred

  • MBA or other advanced degree a plus.
  • Lean Six Sigma Black Belt strongly preferred.
  • Previous experience with Automation and SAP strongly preferred.

Knowledge/Skills/Abilities

  • Proficient in MS Office with advanced Excel Skills.
  • Excellent written and verbal communication skills, including presentation skills and the ability to communicate and influence at all levels within the organization.
  • Self-directed with the ability to work in a fast-paced environment with multiple accountabilities and multiple internal customers.
  • Strong analytical skills as well as organizational skills with high attention to detail.
  • Solid project management capabilities with the ability to organize and manage multiple projects simultaneously from origin through execution.
  • Ability to work a flexible schedule during key business deadlines.
  • Must be team oriented with the ability to work on high collaboration and performance teams.
Competencies
  • Results Driven – Ability to focus on organizational growth, financial performance and achieving results.
  • Critical Decision Maker – Clear, critical thinker that engages in thoughtful, data-driven decisions and has the ability to summarize and draw appropriate conclusions from complex data.
  • Strategic Orientation – Ability to balance short-term goals with long-term organizational and functional strategic priorities.
  • Innovative Thinking – A forward thinker who offers new, creative and often unconventional thoughts, opinions and methods for solution generation and problem solving.
  • People Leadership – Ability to develop employees through coaching and feedback and holds team members accountable through modeling appropriate behavior.
  • Compelling Communication – Effective written and verbal communicator that clearly and succinctly conveys information across all levels.

Want to know more? Check out our website or connect with us on LinkedIn! Apply today to join a fast-growing innovative company!

Not a good fit but know someone who is? Please refer them! No unsolicited recruiter or agency inquiries, please. RCP affords equal employment opportunities to applicants without regard to race, color, religion, age, disability status, sex, marital status, protected veteran status, pregnancy, national origin, genetics, genetic information, parental status, or any other characteristic protected by federal, state or local law. RCP conforms to the spirit as well as to the letter of all applicable laws and regulations.

Posted Salary RangeUSD $144,100.00 - USD $214,350.00 /A Bonus EligibilityRole is eligible for 25% annual incentive provided the business meets financial goals and the individual meets their performance goals, subject to plan administration guidelines.

Skills Required

  • Bachelor’s degree in Business, Supply Chain, or a related field
  • 10+ years of professional manufacturing experience with Continuous Improvement and Operations experience
  • 3+ years in a leadership role focused on Continuous Improvement or Operational Excellence
  • Proficiency in Microsoft Office with advanced Excel skills
  • Excellent written, verbal, and presentation communication skills
  • Ability to influence stakeholders at all organizational levels
  • Strong analytical and organizational skills with attention to detail
  • Project management capability and ability to manage multiple projects from origin through execution
  • Ability to work a flexible schedule during key business deadlines
  • Team-oriented approach and ability to collaborate effectively
  • MBA or other advanced degree
  • Lean Six Sigma Black Belt
  • Previous experience with automation and SAP

Reynolds Consumer Products Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Reynolds Consumer Products and has not been reviewed or approved by Reynolds Consumer Products.

  • Retirement Support — A 401(k) with a 6% match per pay period plus a 2% annual employer contribution is prominently offered. Feedback suggests this unusually competitive structure meaningfully strengthens long-term savings.
  • Healthcare Strength — Medical, prescription, dental, vision, disability, life, and virtual care form a broad core package. Feedback suggests many employees find health-insurance costs manageable, enhancing perceived value.
  • Parental & Family Support — Paid maternity and parental leave are part of the offering, with some roles also citing adoption assistance. Feedback suggests these family-oriented benefits contribute to a more comprehensive package.

Reynolds Consumer Products Insights

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The Company
HQ: Lake Forest, IL
6,400 Employees
Year Founded: 2010

What We Do

Reynolds Consumer Products is a leading provider of household products designed to simplify everyday life. Its portfolio includes Reynolds Wrap aluminum foil, Reynolds Kitchens parchment paper, plastic wrap, oven bags and slow-cooker liners, alongside Hefty waste bags, slider bags, plates and cups. The company also markets Alcan and Diamond brands in the United States and international markets, serving everyday household needs.

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