Cost Deployment Intern (Continuous Improvement)

Posted Yesterday
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Arlington, TX, USA
In-Office
Internship
Automotive • Industrial • Manufacturing
The Role
Support continuous improvement by identifying operational losses, conducting Gemba walks and data collection, developing Cost Deployment templates and loss analyses, translating losses into financial impact, and delivering a prioritized CI project pipeline with leadership recommendations.
Summary Generated by Built In

Job Title: Lean / Continuous Improvement Intern

Location: Arlington, TX

Duration: 3 Months | Full-Time (with potential extension up to 6 months based on project needs and performance)

Position Summary

The Cost Deployment Intern will support Continuous Improvement initiatives by working directly with Operations, Maintenance, Quality, and Engineering teams to identify losses, eliminate waste, and improve plant performance. The role will help implement a Cost Deployment methodology that links operational losses to financial impact and supports the 2027 budgeting process.

Key Responsibilities

  • Partner with production, maintenance, quality, and engineering teams to identify operational losses and improvement opportunities
  • Participate in Gemba walks, process observations, and data collection activities on the production floor
  • Develop and implement Cost Deployment templates, loss trees, and matrices
  • Facilitate cross-functional workshops to identify and validate improvement opportunities
  • Guide teams through completion of Cost Deployment matrices and ensure consistency
  • Translate operational losses into financial impact and identify key cost drivers
  • Deliver a prioritized pipeline of Continuous Improvement opportunities
  • Assist in Lean Six Sigma and problem-solving activities

Qualifications

  • Pursuing or recently completed a Bachelor's or Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, Chemical Engineering, or Operations Management.
  • Preferred: Graduate-level student
  • Strong analytical and problem-solving skills
  • Proficient in Excel
  • Interest in Lean, Six Sigma, or Continuous Improvement
  • Strong communication skills and ability to work cross-functionally

Preferred Experience

  • Lean Manufacturing
  • Six Sigma methodologies
  • Continuous Improvement projects
  • Manufacturing operations
  • Process optimization
  • Data analysis in a production environment

Key Deliverables

  • Standardized Cost Deployment framework and templates
  • Completed loss analysis with quantified cost impact
  • Prioritized CI project pipeline aligned to financial value
  • Final presentation to leadership with recommendations

Why This Role Matters

This role enables a data-driven approach to cost management by connecting operational losses to financial impact, supporting better decision-making and strengthening the 2027 budget planning process.

Skills Required

  • Pursuing or recently completed a Bachelor's or Master's degree in Industrial, Manufacturing, Mechanical, Chemical Engineering, or Operations Management
  • Strong analytical and problem-solving skills
  • Proficient in Excel
  • Interest in Lean, Six Sigma, or Continuous Improvement
  • Strong communication skills and ability to work cross-functionally
  • Graduate-level student
  • Experience with Lean Manufacturing
  • Experience with Six Sigma methodologies
  • Experience with Continuous Improvement projects and manufacturing operations
  • Process optimization and production environment data analysis experience
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The Company
HQ: Prairie Village, KS
6,948 Employees

What We Do

International Automotive Components (IAC) is a leading global supplier that creates environments that move people with elegant design, bold ideas and precise execution. Headquartered in Luxembourg, IAC Group operates 50 manufacturing facilities in 15 countries. For more information, visit www.iacgroup.com

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