The Role
Design, configure, troubleshoot, and optimize PLC-based control systems and HMI/SCADA interfaces. Lead automation projects to improve uptime, throughput, and reliability, perform root cause analysis, analyze equipment data for process improvements, and support system upgrades and maintenance in a manufacturing environment.
Summary Generated by Built In
Controls & Automation Engineer – Industrial Systems
Location: Petersburg, VA
Job Type: Contract-to-Hire
Compensation: Starts at $70,000 annually (higher based on experience)
Location: Petersburg, VA
Job Type: Contract-to-Hire
Compensation: Starts at $70,000 annually (higher based on experience)
Role Overview
We are seeking a skilled Controls & Automation Engineer to support and improve automation systems, electrical infrastructure, and production performance within a manufacturing environment. This position combines hands-on troubleshooting with engineering design and continuous improvement initiatives.
You’ll work closely with operations and maintenance teams to identify system issues, implement enhancements, and support ongoing automation projects across the facility.
Key Responsibilities
- Configure, troubleshoot, and optimize PLC-based control systems within production operations
- Design and improve HMI interfaces to enhance usability and operator efficiency
- Diagnose issues involving automation systems, instrumentation, and communication networks
- Lead and support projects focused on improving equipment uptime, throughput, and reliability
- Analyze equipment data to identify trends and recommend process improvements
- Participate in root cause analysis and implement corrective actions
- Assist with planning system upgrades, shutdowns, and equipment modifications
- Enhance alarm systems, reporting tools, and overall control system functionality
- Translate operational needs into effective automation and control solutions
Technical Environment
- Siemens (S7 / TIA Portal)
- Allen-Bradley
- GE / RX3i
- Toshiba NV
- Ignition
- Cimplicity
- WinCC
- Rockwell platforms
- Profibus / Profinet
- Industrial communication protocols
- Data acquisition systems (IBA or PDA experience preferred)
PLC Platforms:
HMI / SCADA Systems:
Networking & Systems:
Required Qualifications
- Bachelor’s degree in Electrical Engineering, Mechatronics, or related field
- Minimum of 5 years of experience in industrial or manufacturing environments
- Strong experience with PLC programming and troubleshooting
- Knowledge of motors, drives, and AC/DC control systems
- Experience with ladder logic programming
- Ability to manage automation projects from concept through implementation
- Comfortable working in both office and production floor environments
- Strong analytical and problem-solving skills
- Effective communication skills across technical and operational teams
Additional Responsibilities
- Support automation systems used in heavy industrial or rolling processes
- Maintain system backups and ensure control system integrity
- Improve instrumentation performance and system responsiveness
- Identify and implement upgrades to existing equipment and controls
- Contribute to long-term automation strategies and continuous improvement efforts
Work Environment & Growth
- Combination of hands-on fieldwork and engineering responsibilities
- Collaborative team environment focused on safety and performance
- Opportunities for training, skill development, and career advancement
Why This Role
This is a strong opportunity for an automation professional who enjoys solving complex technical challenges while contributing to system reliability and production efficiency in a dynamic manufacturing setting.
Skills Required
- Bachelor's degree in Electrical Engineering, Mechatronics, or related field
- Minimum of 5 years of experience in industrial or manufacturing environments
- PLC programming and troubleshooting experience
- Experience with ladder logic programming
- Experience with Siemens S7 / TIA Portal
- Experience with Allen-Bradley controllers
- Experience with GE RX3i controllers
- Experience with Toshiba NV PLCs
- Experience with HMI/SCADA systems (Ignition, Cimplicity, WinCC, Rockwell)
- Knowledge of Profibus and Profinet and other industrial communication protocols
- Familiarity with data acquisition systems (IBA or PDA)
- Knowledge of motors, drives, and AC/DC control systems
- Ability to manage automation projects from concept through implementation
- Comfortable working in both office and production floor environments
- Strong analytical and problem-solving skills
- Effective communication skills across technical and operational teams
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The Company
What We Do
Qualdoc is a global organization providing industrial staffing, contract manufacturing, and supply chain management services. They specialize in engineering support, metrology, and quality assurance for sectors including aerospace, automotive, oil and gas, and power. The company focuses on building partnerships to ensure speed-to-market and low-risk manufacturing, offering services ranging from prototype development to high-volume production and in-country procurement support for clients worldwide.
