Continuous Improvement Engineer

Posted 2 Days Ago
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Fort Worth, TX, USA
In-Office
Mid level
Retail • Sports
The Role
Analyzes and improves manufacturing and distribution processes using Lean, Six Sigma, DMAIC, Value Stream Mapping, Kaizen, Kanban, SPC, and SQC. Leads waste reduction, process capability studies, problem-solving, process qualification, standardized work, and new product process controls. Partners with operations and IT to improve throughput, quality, and efficiency; manages improvement projects, change initiatives, and KPI reporting.
Summary Generated by Built In

ABOUT THE BRAND:

Callaway Golf Company is a premium golf equipment, gear and apparel company with a portfolio of global brands, including Callaway Golf, Odyssey, TravisMathew, and OGIO. Through an unwavering commitment to innovation and premium craftsmanship, Callaway designs, manufactures, and sells high-performance golf clubs, golf balls, apparel, bags, and other accessories—setting the standard for performance in the game of golf.

Our Mission:  To create demonstrably superior and pleasingly different products powered by innovative technology and premium craftsmanship enabling golfers of all abilities to play their best and find more joy in the game. 

Our company is a blend of experience and diverse backgrounds, and together we look to leave the past behind while moving the game forward. For more information, please visit https://www.callawaygolf.com

  • Analyze current processes by generating Process Flow Diagrams and Value Stream Maps in order to benchmark and/or quantify current performance, identify and quantify waste, and to establish metrics for quantifying the improvement activities.
  • Provide technical knowledge for continuous improvement efforts aimed at increasing productivity and yields, ensuring key objectives and goals are met. 
  • Work to identify current process capabilities with respect to key product and process parameters.
  • Support and drive team-based problem-solving methodologies.
  • Identify and minimize waste by leading and organizing Kaizen events centered on VSM and Poka-Yoke.
  • Achieve significant improvements in Operational Efficiency by implementing Kanban systems and standardized work distribution practices.
  • Adhere to the DMAIC process methodology.
  • Support the execution of studies to stabilize, characterize, and optimize key process parameters. Champion the implementation and sustained use of SPC methods.
  • Implement appropriate Statistical Process Controls (SPC) and Statistical Quality Control (SQC) tools.
  • Develop formal process qualification protocols and reports.
  • Work to ensure process specifications, procedures, and controls related to new products are well documented and communicated before launch.
  • Through the application of six sigma and statistical methods, define process control requirements as required for new products, processes, and/or equipment.
  • Work closely with IT to help identify and define external requirements that will improve processes and throughput through system-enhanced capabilities.
  • Demonstrate deep Project Planning skills to accurately estimate work effort and resources needed to execute initiatives.
  • Use various Change Management strategies to overcome organizational roadblocks to achieve desired change levels and review outcomes for effectiveness.
  • Partner with DC Operations Managers and operations leadership to drive process improvements that drives increased throughput and eliminates waste without sacrificing quality.
  • Supports and drives towards developing of a world class operation.
  • Supports the reporting of daily, weekly, monthly, quarterly, and annual KPIs as defined by senior operational leadership.

TECHNICAL COMPETENCIES (Knowledge, Skills & Abilities)

  • Knowledge of manufacturing processes required.
  • Value stream leader experience preferred.
  • Self-starter that has the initiative to complete assignments without direct supervision.
  • Able to effectively work as a part of a team toward meeting company goals.
  • Solid with MS Word, PowerPoint, Access, and Excel.
  • Experience and knowledge in Minitab or other statistical tools.
  • Knowledge of continuous improvement techniques is required.
  • Knowledge of Six Sigma, 5S, SPC, SQC and other process improvement and monitoring tools required.
  • Demonstrated strong analytical and problem-solving skills.
  • Considers and understands financial impact of decisions.
  • Ability to manage multiple tasks and deliver on-time results.
  • Team player with good communication skills.
  • Must show evidence of increasing responsibility with years of experience.
  • Must be able to demonstrate a successful track record.
  • Highly energetic, creative, intelligent, and logical.
  • Able to work extended hours in critical situations.

EDUCATION AND EXPERIENCE

  • BS in Industrial, Systems, Mechanical Engineering preferred. Relevant field required.
  • Minimum 3 years’ experience demonstrating skills in the above duties.
  • Lean knowledge to apply lean concepts and principles across an entire value stream. Lean certification is desired.
  • Project management experience preferred.
  • Six Sigma Green Belt or Black Belt preferred.

DISCLAIMER

This job description indicates in general terms, the type and level of work performed as well as the typical responsibilities of employees in this classification and it may be changed by management at any time.  Other duties may also apply.  Nothing in this position description changes the at-will employment relationship existing between the Company and its employees.  Distribution of this item outside of the Company without an authorized release is a violation of Company policy.

DE&I and EEOC:

Inclusion & Diversity: As a purpose-led, performance driven company, we strive to foster a culture of belonging based on respect, connection, openness and authenticity. We are committed to building and maintaining a workplace that celebrates the diversity of our associates, supporting them to bring their authentic selves to work every day.

If your experience is close to what we’re looking for, please consider applying. Experience comes in many forms, skills are transferable, and passion goes a long way. We know that diverse backgrounds and experiences make for the best problem-solving and creative thinking, which is why we’re dedicated to adding new perspectives to the team and encourage everyone to apply. We look forward to learning more about you.

ARE YOU READY TO MAKE THE TURN? APPLY TODAY!

Skills Required

  • Bachelor’s degree in Industrial, Systems, Mechanical Engineering, or a relevant field
  • Minimum 3 years of experience demonstrating the required continuous improvement and process engineering skills
  • Knowledge of manufacturing processes
  • Knowledge of continuous improvement techniques
  • Knowledge of Six Sigma, 5S, SPC, SQC, and process improvement tools
  • Lean knowledge sufficient to apply Lean concepts across an entire value stream
  • Strong analytical and problem-solving skills
  • Proficiency with Microsoft Word, PowerPoint, Access, and Excel
  • Experience with Minitab or other statistical tools
  • Evidence of increasing responsibility and a successful track record
  • Ability to manage multiple tasks and deliver results on time
  • Ability to work extended hours in critical situations
  • Value stream leader experience
  • Lean certification
  • Project management experience
  • Six Sigma Green Belt or Black Belt

Callaway Golf Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Callaway Golf and has not been reviewed or approved by Callaway Golf.

  • Healthcare Strength — Health coverage is described as comprehensive, including medical, dental, vision, and company-paid life and disability insurance, with wellness and mental health support available. Low-cost healthcare and preventive-care incentives reinforce strength in this area.
  • Retirement Support — Retirement offerings include a 401(k) with company match and catch-up contributions, with access to an employee stock purchase plan. These elements bolster long-term savings alongside base pay.
  • Leave & Time Off Breadth — Time-off programs include generous PTO, paid holidays, and sick days, complemented by flexible scheduling. These features contribute to a broad leave offering across roles.

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The Company
HQ: Carlsbad, CA
2,111 Employees
Year Founded: 1982

What We Do

Callaway Golf Company (NYSE: ELY) manufactures and sells clubs and balls, and sells golf accessories under the Callaway Golf and Odyssey brands worldwide. We push the limits of performance and innovation to develop drivers, fairway woods, golf balls, hybrids, irons and Odyssey putters that are designed to make every golfer a better golfer

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