Chemical Process Engineer - Capital Projects

Posted 33 Minutes Ago
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Radford, VA, USA
Hybrid
88K-150K Annually
Senior level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Lead chemical process engineering for plant modernization and capital projects. Develop P&IDs, process flow diagrams, interlock narratives, and heat and material balances; perform process design calculations and hazard analyses; troubleshoot manufacturing equipment and processes; support commissioning, shutdowns, and startup activities; prepare cost estimates and project scopes; maintain procedures, train operators, provide on-call technical support, and mentor junior engineers.
Summary Generated by Built In
Job Description
What's it like working for a company that delivers life-saving products and services to our nation's military? Humbling. As part of our ordnance systems team, you will be on the forefront of energetics technology and working alongside some of the best industry's top talent. We are currently hiring for an experienced Process Chemical Engineer that can see the big picture to execute capital projects to modernize the plant.
Here, we value our workforce, and their well-being. We prioritize safety, work life balance, and offer competitive benefits. Whether it's a flexible work schedule or career development opportunities, you'll find it with us. Make a difference doing work you can be proud of, challenged, and part of a team that shares a passion of helping to protect our nation.
As a Senior Process Chemical Engineer, you will:
  • Develop new and redline existing Piping and Instrumentation Diagrams and Interlock Narratives
  • Facilitate and lead improvement projects, maintenance projects, and troubleshooting and startup efforts
  • Lead and support Process Hazard Analyses for new and existing processes
  • Troubleshoot process, instrumentation and equipment problems to support manufacturing
  • Develop Process Flow Diagrams and Heat and Material Balances
  • Conduct various calculations for process design (i.e. relief, pump sizing, and heat transfer)
  • Develop cost estimates for new and existing products and / or develop scope of work for capital projects.
  • Provide field support for startup commissioning activities
  • Provide field support for I/O, interlock checkout, and preventive maintenance shutdowns
  • Provide on-call technical support and interact with customers and suppliers on technical issues
  • Write, maintain, and update necessary procedures and assist with training operators when needed
  • Mentor junior Process Chemical Engineers
  • This role requires regular presence in a manufacturing or fabrication environment. The incumbent must be able to access and safely navigate production areas which may include climbing, kneeling, stooping, and working in confined spaces. Must also be able to comply with all requirements including the use of required personal protective equipment (PPE) in accordance with company policy.

Required Education, Experience, & Skills
  • Bachelor's degree in Chemical Engineering from ABET Accredited University Program
  • 4+ years relevant experience
  • Process Flow Diagram development
  • Heat and Material Balance development
  • Experience in Process Chemical Design or supporting manufacturing operations
  • Piping and Instrumentation Diagram development (P&ID)
  • Hazard Analysis experience - HAZOP, PHA, FMEA, etc.
  • Ability to be on-call on occasion (rotating basis)

Preferred Education, Experience, & Skills
  • Professional Engineering License (PE) in Virginia
  • Master's in Business Administration (MBA)
  • Experience with Control Systems, specifically Siemens PCS7
  • Experience on major ($1M+) Capital Projects #LI-Onsite #LI-JR1

Pay Information
Full-Time Salary Range: $88189 - $149922
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Platforms & Services
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Skills Required

  • Bachelor's degree in Chemical Engineering from an ABET-accredited university program
  • 4+ years of relevant experience
  • Process Flow Diagram development experience
  • Heat and Material Balance development experience
  • Experience in process chemical design or supporting manufacturing operations
  • Piping and Instrumentation Diagram development experience
  • Hazard analysis experience, including HAZOP, PHA, or FMEA
  • Ability to participate in an occasional rotating on-call schedule
  • Professional Engineering License in Virginia
  • Master of Business Administration degree
  • Control systems experience, specifically Siemens PCS7
  • Experience with major capital projects valued at $1 million or more

What the Team is Saying

BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength Medical, dental, and vision coverage is presented as comprehensive, paired with an EAP, fertility and transgender care options, and HSA‑compatible plans that can include employer contributions with coverage starting on day one in some cases. These resources are reinforced by wellness tools and immediate eligibility noted on official benefits materials.
  • Retirement Support A 401(k) savings plan is broadly available, with employer matching and other contributions that vary by business unit, and some U.S. employee groups retain pension arrangements. Company‑paid basic life insurance equal to 2x base salary (up to $1M) further strengthens financial security.
  • Parental & Family Support Paid parental leave (e.g., 160 hours for full‑time employees) sits alongside adoption and surrogacy reimbursement and Bright Horizons backup child and elder care. These benefits help reduce care gaps and complement PTO and applicable state programs.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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