We are seeking a highly skilled Advanced Mechanical Design Engineer specializing in Material Characterization. As Advanced Mechanical Design Engineer here at Honeywell Aerospace, you will be specializing in Material Characterization, with our innovative engineering team.
The ideal candidate will have a strong background in materials science and mechanical design, focusing on characterizing materials to enhance the performance and reliability of complex mechanical systems. This role offers the opportunity to work on cutting-edge projects in a collaborative environment, contributing to the development of high-performance components for various demanding applications.
You will report directly to our Mechanical Design Engineering Manager in our Phoenix, AZ site on a hybrid work schedule. Note: For the first 90 days, New Hires must be prepared to work 100% onsite M-F.
Responsibilities- Material Characterization: Perform comprehensive material characterization studies, utilizing techniques such as microstructure analysis, mechanical testing, and data modeling to understand the properties and behaviors of materials used in mechanical designs.
- Design Guidance: Integrate insights gained from material characterization to develop guidance for the design process to optimize the mechanical properties and overall performance of components, ensuring durability and reliability in challenging environments.
- Testing and Validation: Conduct experimental testing to validate material performance under various loading conditions, ensuring compliance with industry standards and safety regulations.
- Troubleshooting: Investigate material performance issues to identify root causes, leveraging advanced analytical techniques. Recommend solutions to mitigate risks and enhance material reliability.
- Interdisciplinary Collaboration: Collaborate with cross-functional teams, including design, manufacturing, and quality assurance, to ensure successful integration of material characteristics into product design and development processes.
- Documentation and Reporting: Prepare detailed documentation and reports outlining findings from material characterization studies, testing results, and recommendations for design improvements. Present findings to stakeholders in a clear and concise manner.
- Continuous Improvement: Drive initiatives focused on improving material characterization methods and techniques to enhance accuracy, efficiency, and effectiveness in the engineering design process.
- Mentorship: Provide technical mentorship to junior engineers and team members in the areas of material characterization and mechanical design principles, fostering a culture of knowledge sharing and professional development.
Must Haves:
- Bachelor’s degree from an accredited institution in a technical discipline such as the sciences, technology, engineering or mathematics
- Minimum of 5 years of experience in material characterization, preferably in aerospace, automotive, or related industries.
- Master’s degree in Materials Science, or a related field
- Proficient in material characterization techniques such as mechanical testing, microscopy, and computational modeling tools. Experience with CAD software or coding languages such as Python is a plus.
- Strong analytical and problem-solving abilities, with a proven track record in assessing material performance and implementing improvements.
- Excellent verbal and written communication skills, with the ability to effectively convey technical information to diverse audiences.
- Strong understanding of materials science fundamentals with an emphasis in metallurgy, composites, or material processing methods.
- Experience working in a team-oriented environment, demonstrating strong collaboration skills and the ability to influence cross-functional teams.
We Value:
- Expertise in material behavior under dynamic loading conditions and an understanding of fatigue and fracture mechanics.
- Familiarity with design control processes, risk assessment, and reliability engineering practices.
BENEFITS
Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:
- Employer-subsidized medical, dental, vision and life insurance
- Short-term and long-term disability coverage
- 401(k) match, flexible spending accounts and health savings accounts
- Employee assistance program and educational assistance
- Parental leave and 12 paid holidays
- Paid time off for vacation, personal and sick time
Explore your benefits: https://honeywellaerospacebenefits.com/
ABOUT HONEYWELL AEROSPACE
Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.
Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.
Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.
Every horizon. Every mission. Every day.
Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. Person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status or have the ability to obtain an export authorization.
We are currently not sponsoring applicants for work visas for this job. Applicants must be currently authorized to work in the United States on a full-time basis.
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Posting Date: August 17, 2026
Skills Required
- Bachelor's degree in a STEM discipline from an accredited institution
- Master's degree in Materials Science or related field
- Minimum of 5 years of experience in material characterization, preferably aerospace or automotive
- Proficiency in material characterization techniques (mechanical testing, microscopy, computational modeling)
- Strong understanding of materials science fundamentals (metallurgy, composites, material processing)
- Strong analytical and problem-solving abilities with track record assessing material performance
- Excellent verbal and written communication skills
- Experience collaborating in team-oriented, cross-functional engineering environments
- Experience with CAD software
- Experience coding or scripting in Python
- Expertise in fatigue and fracture mechanics
- Familiarity with design control processes, risk assessment, and reliability engineering
The Aerospace Corporation Compensation & Benefits Highlights
The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about The Aerospace Corporation and has not been reviewed or approved by The Aerospace Corporation.
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Retirement Support — The 401(k) plan provides a company‑paid contribution of 8–12% based on years of service with immediate eligibility and vesting, and eligible employees can access retiree medical benefits.
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Leave & Time Off Breadth — Paid time off includes 15 vacation days (rising to 20 after five years), nine paid holidays, and unlimited sick time for exempt employees with accruals for non‑exempt staff.
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Flexible Benefits — Flexible work models include a 9/80 schedule with alternating Fridays off, supported by backup care services, an EAP, relocation assistance, and home‑office stipends where applicable.
The Aerospace Corporation Insights
What We Do
The space enterprise has been transformed by rapid change and growth. New vehicles for national security space, a more rapid launch cadence, proliferated satellite constellations, the pursuit of interplanetary exploration, and thriving commercial ventures are changing the nature of the space industry. The Aerospace Corporation (Aerospace) is a leading architect for U.S. space programs, shaping efforts to outpace threats to our national security while cultivating the technologies needed to further this new era of space commercialization and exploration. Aerospace works across the space enterprise in service of the public interest. In addition to supporting the Department of Defense and the Intelligence Community, our customers include NASA, NOAA, numerous federal agencies, and commercial space — all of whom benefit from our deep technical knowledge. We only pursue business related to the space mission and complementary fields, operating as the nation’s trusted partner to solve the toughest challenges and develop reliable and innovative technologies. Innovation in space occurs when people have the freedom to imagine and do. At Aerospace, we take pride in our readiness to solve some of the most complex challenges in the space enterprise.
Why Work With Us
We are a non-profit corporation chartered by the government to work on the hardest problems in space. We employ technical experts in every discipline of space-related science and engineering who touch every part of the US space program. Come join us as we make an impact bigger than ourselves.
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