Jobs at Heron Power

Owns end-to-end domestic and international logistics, including freight, customs compliance, carrier and 3PL management, oversized shipments, trade documentation, dangerous goods, warehouse processes, cost modeling, and shipment tracking. The role supports new product introduction through volume production, partners across supply chain and manufacturing, and may build a logistics team.

Own controls architecture and development for custom high-volume manufacturing equipment. Design, program, commission, and troubleshoot PLC-based systems; lead virtual commissioning; program industrial robots; conduct risk assessments and functional safety validation; manage supplier controls performance; and ensure reliable, maintainable, compliant automation systems.

Lead architecture and development of embedded firmware for power conversion products. Build RTOS-based control systems, drivers, bootloaders, diagnostics, telemetry, safety infrastructure, secure updates, and device communications. Establish testing, CI/CD, and developer tooling practices while debugging hardware, evaluating microcontrollers, collaborating across firmware and hardware teams, and mentoring engineers.

Lead regulatory compliance and certification testing for medium- and high-voltage power electronics. Translate global standards into test plans, run safety, performance, environmental, and grid-interconnection tests, and coordinate certification campaigns with NRTLs and third-party labs. Design test setups and automation, document traceable results, investigate failures, and drive root-cause corrective actions with design engineering teams. Support product certifications and market entry for grid-connected converters, inverters, and rectifiers.

Lead development and production deployment of advanced manufacturing processes, inline inspection, and automated electrical testing for high-volume transformer assembly. Develop potting, dispense, surface treatment, plastic welding, and nondestructive inspection systems; validate test methods; and improve process capability using SPC, PFMEA, control plans, MSA, and structured problem solving. Partner with product design teams, suppliers, and automation vendors from concept through commissioning, validation, and production ramp.

Own supplier development and manufacturing readiness for mechanical components and assemblies. Lead supplier qualification, DFM/DFA and drawing reviews, GD&T, tolerance analysis, tooling qualification, process improvement, cost reduction, corrective actions, and production ramp activities. Assess supplier capabilities across welding, molding, die casting, fabrication, sheet metal, thermal components, and related processes while partnering with supply chain, engineering, NPI, reliability, and manufacturing teams. Frequent domestic and international travel is required.

Own supplier development and quality management across the supply network. Assess supplier capabilities, lead qualification, improve manufacturing processes, conduct DFM and tolerance reviews, evaluate materials, and drive cost reductions through process, yield, and material optimization. Partner with supply chain, design, NPI, reliability, and manufacturing teams while implementing supplier quality systems for mechanical, electrical, and electromechanical components.

Design and deploy automated test infrastructure for PCBAs, subsystems, and high-power converter systems. Own test strategy, coverage, fixtures, instrumentation, automation, deployment, calibration, regression, and sustainment. Develop high-voltage bidirectional test cells, functional fixtures, fault-injection rigs, and production-ready test stations. Partner with design and manufacturing teams to improve observability, yield, reliability, and test scalability.

Design and validate mechanical parts and assemblies for medium-voltage power electronics systems. Responsibilities include CAD modeling, 2D drawings, structural and thermal analysis, prototyping, testing, manufacturing-process design, and collaboration with electrical, manufacturing, reliability, and supplier teams. The intern will support components from initial concept through high-volume production.

Design, analyze, prototype, test, and validate mechanical parts and assemblies for medium-voltage power converters. Own designs from concept through high-volume production, using CAD and first-principles analysis. Collaborate with electrical, manufacturing, test, reliability, and supplier teams while supporting mass-manufacturing processes and hands-on product development.

Lead strategic sourcing for critical power electronics components and assemblies. Develop category strategies, negotiate pricing and contracts, manage supplier risk and performance, drive readiness from prototype through mass production, and establish logistics and warehousing strategies. Partner cross-functionally with engineering, finance, manufacturing, NPI, operations, and legal to reduce costs, strengthen supply resilience, and resolve supply or quality issues.

Design and deliver high-volume, outdoor-rated industrial enclosures for power converters. Responsibilities include 3D CAD and 2D drawing creation, first-principles structural and tolerance analysis, prototyping, testing, and design ownership from concept through production. Collaborate with mechanical, electrical, manufacturing, reliability, and supplier teams while developing mass-manufacturable parts using sheet metal, plastics, fastening, sealing, welding, and other production processes.

Build and own automated test infrastructure for power electronics, spanning PCBA functional testing, subsystem validation, high-voltage converter testing, and end-of-line manufacturing. Responsibilities include test strategy, fixture and instrumentation design, automation software, bidirectional converter test cells, fault injection, debugging, calibration, regression, production deployment, and yield improvement. The role requires strong circuit and instrumentation fundamentals, hands-on experience with high-power systems, and cross-functional ownership from concept through sustainment.

Develop and test embedded C firmware for power conversion products. Responsibilities include writing firmware, creating unit and hardware-in-the-loop tests, automating test execution, performing hardware bring-up, debugging with lab tools, improving build and development tooling, documenting work, and participating in code reviews alongside firmware and hardware engineers.

Lead strategic sourcing and supplier development for industrial enclosures, fabricated metal components, and mechanical assemblies. Own category strategy, supplier selection, cost modeling, negotiations, manufacturing readiness, and production ramp support. Partner with engineering, manufacturing, NPI, finance, and supply chain teams to build a resilient supply base. Manage supplier risks involving cost, quality, capacity, logistics, and geopolitical exposure while resolving performance issues and driving corrective actions.

Lead global sourcing and supplier management for PCB fabrication, PCBA manufacturing, and electronics manufacturing services. Develop category strategies, negotiate pricing and contracts, perform should-cost and BOM analysis, qualify suppliers, and drive readiness from prototypes through mass production. Partner with engineering, manufacturing, finance, NPI, and supply chain teams to manage cost, quality, capacity, component availability, geopolitical exposure, and supplier performance.

Build and operate scalable Connected Systems software for grid-connected energy systems. Responsibilities include backend services, telemetry pipelines, data platforms, diagnostics, fleet management, remote troubleshooting, asset lifecycle tracking, APIs, event-driven services, and secure firmware updates. Collaborate with embedded, hardware, manufacturing, test, frontend, DevOps, and infrastructure teams to deliver reliable production systems, observability, dashboards, and operational workflows.

Intern will model power converters, design and capture controllers in Matlab/Simulink, translate algorithms to embedded C, validate via HiL and prototype bring-up, perform small-signal modeling and dynamic stress tests, review schematics, and support production and fleet performance improvements.

Partner with Sales to qualify opportunities, define customer-specific power electronics solutions, lead technical customer interactions, develop site-specific system designs, prepare proposals and RFP/RFI responses, and communicate customer feedback to Engineering and Product. The role also establishes scalable sales engineering tools, templates, and processes for Heron Power’s energy storage and grid-interconnection offerings.

Supports the development of Heron Power's visual identity across graphics, layouts, typography, environmental graphics, apparel, packaging, presentations, events, technical diagrams, and company communications. Collaborates with leadership, vendors, fabricators, and multidisciplinary teams to create physical and digital brand materials. Builds templates and visual systems while translating complex engineering and energy concepts into clear, compelling designs.