Jobs at American Battery Solutions

Set up and operate manual, semi-automated, automated, and CNC machine tools to produce precision parts. Measure and inspect workpieces using precision instruments, interpret blueprints and engineering specifications, maintain and repair equipment, diagnose malfunctions, manage machine shop materials, and recommend process improvements. The role requires safe work practices, reliable attendance, rotating shifts, physical stamina, and operation in a prototype and production shop environment.

Ensures prototype and production parts meet customer and quality requirements. Leads failure analysis, root-cause investigations, corrective actions, audits, supplier quality, APQP and PPAP readiness, FMEA and Control Plan development, process capability improvements, and prototype-to-production transitions. Collaborates with engineering, operations, purchasing, and suppliers to resolve non-conformances, improve manufacturing processes, verify quality data, and support production schedules.

Leads end-to-end electrical design and development of automotive battery management systems for high-voltage applications. Defines BMS architecture, designs circuits and PCBs, integrates microcontrollers and sensors, builds prototypes, and validates hardware performance and safety. Ensures compliance with ISO 26262 and IEC 62133, creates engineering documentation and safety analyses, troubleshoots hardware issues, and coordinates cross-functional and global design teams.

Leads the design, development, and validation of battery management system controls, state estimation algorithms, diagnostics, functional safety features, and high-voltage safety logic. Develops battery models and production embedded software using MATLAB, Simulink, and model-based design. Performs MIL, SIL, HIL, bench, and vehicle testing; supports calibration, integration, releases, data analysis, and root-cause resolution across battery development and production.

The EHS Specialist leads environmental, health, and safety programs at an industrial battery manufacturing facility. Responsibilities include managing ISO 14001, OSHA records, Tier II reporting, audits, hazard assessments, incident investigations, injury case management, safety training, contractor safety, LOTO evaluations, equipment assessments, and EHS KPIs. The role partners with site leadership to ensure regulatory compliance, implement corrective actions, support production, and promote a continuous-improvement safety culture.

Supervise quality technicians and support facility-wide manufacturing quality, production-line development, and Start of Production readiness. Maintain IATF 16949 compliance, process controls, calibration programs, inspections, quality records, supplier quality, MRB/NCR resolution, statistical reporting, audits, and continuous improvement. Partner with engineering, manufacturing, logistics, and operations to resolve defects, improve efficiency, reduce waste, and meet customer requirements.

Develops and validates end-of-line testing for high-voltage lithium-ion battery systems used in electric and hybrid vehicles. Responsibilities include creating test specifications, automation scripts, manufacturing process profiles, work instructions, PLC and HMI controls, software integrations, and safety-focused test flows. The engineer troubleshoots battery, power electronics, CAN, and manufacturing systems; analyzes test data; supports PFMEA and supplier audits; and collaborates with hardware, software, systems, quality, and manufacturing teams.

Manages complex mechanical and electrical service issues across battery product lines. Leads field service, customer and warranty issue resolution, 8D problem solving, testing and validation, troubleshooting documentation, design improvements, and serviceability reviews. Collaborates with engineering, manufacturing, purchasing, suppliers, and customers to resolve system problems, improve repair times, and support production changes. Requires approximately 25% domestic and international travel.

Designs, develops, and implements manufacturing processes and equipment for new product introduction and production. Leads process planning, tooling and equipment readiness, production launches, continuous improvement, documentation, DFM/A evaluations, cost estimates, equipment qualification, safety compliance, and quality-system support. Requires collaboration with operators and project teams in industrial environments, along with troubleshooting of manufacturing equipment and controls. The role may require travel to support projects and visits to production sites.

Leads controls engineering for manufacturing machinery, including PLC programming, troubleshooting, system upgrades, MES and SQL Server implementation, barcode systems, equipment installations, validation, and continuous improvement. Reviews electrical drawings, develops controls specifications, maintains code, supports production and new product introductions, ensures electrical standards compliance, and travels to equipment integrator sites as needed. The role requires extensive experience with industrial controls, automation software, machine electrical systems, and manufacturing quality systems.

Manages supplier quality for manufactured battery components, including supplier selection, audits, scorecards, nonconformance resolution, corrective actions, logistics issues, and continuous improvement. Partners with engineering, manufacturing, purchasing, and vendors to ensure compliance with ISO, TS 16949, and applicable regulations. Provides leadership for supplier quality and purchasing activities while supporting new product development, launches, and quality objectives.

Leads supplier selection, capability assessment, quality audits, APQP, PPAP, supplier improvement plans, and component development for automotive battery manufacturing. Partners with suppliers and internal engineering teams to resolve nonconformances, improve process capability, quality, cost, logistics, and delivery, while ensuring compliance with IATF 16949, ISO 9001, ASIL, and customer requirements. Provides technical leadership, supplier performance reporting, staff training, and continuous improvement oversight.

Leads plant-level quality operations for battery manufacturing, including production support, inspections, containment, nonconforming material disposition, corrective actions, audits, customer and supplier issue resolution, and quality team development. Drives APQP, PPAP, PFMEA, Control Plans, SPC, MSA, process capability, launch readiness, compliance with ISO 9001 and IATF 16949, defect reduction, and continuous improvement.

Manages the supplier quality engineering team and ensures supplied materials and components meet quality standards. Oversees supplier audits, root-cause analysis, corrective actions, APQP, PPAP, sorting, supplier performance metrics, and continuous improvement initiatives. Partners with suppliers and internal product teams on quality requirements, new product transitions, and ISO/IATF quality systems. Leads employee and supplier training in Lean, Six Sigma, FMEA, and related problem-solving tools. Travel to supplier locations for audits may reach 20%.

Owns and leads ISO 26262 functional safety activities for high-voltage lithium-ion battery systems from concept through production. Develops HARA, safety goals, ASIL classifications, safety concepts, FTA, FMEDA, requirements traceability, verification strategies, and safety evidence. Reviews BMS architectures and safety-related hardware, resolves safety issues, supports audits and assessments, and mentors engineering teams. Collaborates with engineering, manufacturing, quality, suppliers, and customers to ensure compliant, reliable product development.

Develops and manages suppliers for component quality, cost, capacity, delivery, and manufacturing capability. Responsibilities include supplier qualification, audits, scorecards, APQP, PPAP, root-cause analysis, corrective actions, continuous improvement, new product launches, and supplier performance enhancement. Partners with engineering, manufacturing, quality, procurement, and customers to resolve issues and ensure compliance with ISO, IATF, and applicable manufacturing standards.

Designs, develops, documents, and releases battery enclosure systems and mechanical components. Creates product requirements, engineering drawings, tolerance stacks, DVP&Rs, DFMEAs, and DRBFMs while applying GD&T and DFM principles. Coordinates suppliers, prototype builds, manufacturing, validation, and testing teams; manages engineering timelines and design reviews; evaluates structural requirements using CAE results; and troubleshoots component issues through 8D problem solving. Supports regulatory compliance, product development milestones, and continuous improvement.

Designs and develops mechanical architecture and components for high-voltage lithium-ion battery systems. Defines product requirements, specifies materials and components, develops DFMEAs and DVP&Rs, evaluates suppliers, supports prototype builds, oversees validation, and troubleshoots battery system issues. Collaborates with manufacturing, suppliers, and testing teams while ensuring regulatory, safety, customer, and internal requirements are met.