Senior Electric Motor Design Engineer

Posted One Month Ago
Be an Early Applicant
2 Locations
In-Office
115K-162K Annually
Senior level
Automotive • Other
The Role
Design and develop BLDC motors for electric Variable Cam Timing actuators. Define motor architectures, requirements, specifications, and design standards; optimize electromagnetic, mechanical, thermal, durability, NVH, and cost performance. Support modeling, simulation, validation, testing, prototype builds, production launches, root-cause analysis, and issue resolution. Provide technical leadership and mentoring to global engineering teams while contributing to innovation, benchmarking, lessons learned, and patents.
Summary Generated by Built In

Job Purpose

The VCT Homeroom Engineer will serve as the technical specialist for Brushless DC (BLDC) motor design and development supporting electric Variable Cam Timing (eVCT) products. The role combines electric motor expertise, mechanical integration capability, system-level thinking, and hands-on automotive product development experience. This engineer will help define motor architecture, support next-generation eVCT actuator development, establish design standards, and provide technical support to global engineering teams.

Key Responsibilities

  • Serve as the subject matter expert for eVCT electric motors
  • Define motor architecture, performance requirements, and technical specifications.
  • Support global VCT programs through design reviews, problem solving, root cause analysis, and technical mentoring.
  • Design and optimize rotor and stator assemblies, magnet systems, winding configurations, position sensing systems, and motor housing.
  • Optimize motor performance for torque, efficiency, response time, durability, NVH, thermal performance, and cost.
  • Support eVCT actuator modeling, validation, and correlation of simulation results to test data.
  • Define and support DV/PV test plans, prototype builds, production launches, and issue resolution activities.
  • Develop engineering standards, design guidelines, best practices, benchmarking reports, and lessons learned.
  • Support innovation activities, invention disclosures, and patent development.

What we are looking for

Required Qualifications

  • B.S in Electrical Engineering with significant Mechanical Engineering experience. Or B.S. in Mechanical Engineering with significant Electrical Engineering and motor design experience.
  • Automotive actuator or eMotor product development experience.
  • Experience with electromagnetic design
  • Experience with automotive electronics integration including CAN
  • Mechanical design (tolerance stacks, vibration analysis)
  • Failure analysis/8D/DFMEA
  • Simulation and analysis tools
    • Matlab/Simulink
    • Ansys
    • Motorcad
    • 1-D dynamic simulation
  • Proven effectiveness working in a global team

Preferred Qualifications

  • 5+ years of BLDC motor design experience.
  • Experience with integrated motor electronics.
  • Experience taking products from concept through production launch.
  • Experience with eVCT, VFS, oil pumps, turbo actuators, EGR actuators, or similar electromechanical products.
  • Patent generation and innovation experience.
  • Global technical leadership experience.
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Salary Range:

Internal Use Only: Salary

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Skills Required

  • Bachelor of Science in Electrical Engineering with significant Mechanical Engineering experience, or Bachelor of Science in Mechanical Engineering with significant Electrical Engineering and motor design experience
  • Automotive actuator or electric motor product development experience
  • Electromagnetic design experience
  • Automotive electronics integration experience, including CAN
  • Mechanical design experience, including tolerance stacks and vibration analysis
  • Failure analysis, 8D, and DFMEA experience
  • Experience with Matlab and Simulink
  • Experience with Ansys
  • Experience with Motor-CAD
  • Experience with 1-D dynamic simulation
  • Effectiveness working in a global team
  • Five or more years of BLDC motor design experience
  • Experience with integrated motor electronics
  • Experience taking products from concept through production launch
  • Experience with eVCT, VFS, oil pumps, turbo actuators, EGR actuators, or similar electromechanical products
  • Patent generation and innovation experience
  • Global technical leadership experience

BorgWarner Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about BorgWarner and has not been reviewed or approved by BorgWarner.

  • Fair & Transparent Compensation — Pay is considered fair for many roles, with “fair pay for job” and “pay is good” recurring alongside “competitive pay structure” in professional and engineering positions. Satisfaction appears stronger in technical/professional roles and certain locations.
  • Healthcare Strength — Health coverage is described as comprehensive, including medical, dental, vision, advocacy resources, and a dedicated U.S. benefits hub. Employer‑paid short‑term disability and life insurance broaden the protection.
  • Flexible Benefits — The offering spans HSAs/FSAs, retirement savings, disability, and formal vacation/holiday programs, with site‑specific reference guides and plan documents. Wellness‑linked options (including previously communicated no‑premium choices) add flexibility where available.

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The Company
HQ: Auburn Hills, MI
16,288 Employees
Year Founded: 1928

What We Do

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