Tooling Manager

Posted 18 Days Ago
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Rochelle, IL, USA
In-Office
126K-160K Annually
Expert/Leader
Energy • Industrial • Infrastructure as a Service (IaaS) • Manufacturing
The Role
Lead the tooling department supporting pipe and tube mill operations: manage tooling inventory and procurement, design and improve tooling, oversee mill setups and calibration, troubleshoot, prepare mill settings, train staff, and drive continuous improvement and safety initiatives to optimize productivity and quality.
Summary Generated by Built In

You may not know our name, but you know our products.  What we make is part the places where we live, work and play – all day, everyday.

Zekelman is a family of companies — 100% domestic manufacturers — with a legacy dating back to 1877. We’re proud to be the largest independent steel pipe and tube manufacturer in North America and the leading innovator in multi-family housing development.

We believe in what we build and what we build, builds the world around us.  Hospitals, hotels, schools, bridges, airports and more.

Come build a career you believe in.

About the Role

The Tooling Manager is responsible for leading all aspects of the tooling department to support safe, efficient, and high-quality manufacturing operations. This role oversees tooling availability, inventory management, tooling design improvements, mill setup support, and capital expenditures while partnering closely with Production and Maintenance teams to optimize performance. The Tooling Manager also provides technical guidance, supports employee development, and drives continuous improvement initiatives that enhance safety, productivity, and operational excellence.

What You'll Do

  • Lead all activities of the tooling department while promoting a strong safety culture and ensuring compliance with company safety policies and OSHA regulations.

  • Ensure tooling is properly maintained, readily available, and in acceptable operating condition.

  • Coordinate the procurement of tooling, including saw blades, inductors, impeders, and other tooling components.

  • Manage tooling inventory and implement cost-effective purchasing strategies.

  • Design, modify, and improve tooling to support production requirements and optimize mill performance.

  • Simplify tooling designs and setup processes to improve operator efficiency and ease of use.

  • Develop and maintain tooling inventory tracking systems and documentation.

  • Oversee mill setups to ensure accuracy, safety, and operational efficiency.

  • Manage offline setup processes to ensure readiness for scheduled mill changes.

  • Troubleshoot tooling and mill setup issues and implement corrective actions.

  • Perform calibration and alignment of mill stands.

  • Prepare mill settings for both production mills.

  • Calculate strip widths for various tube sizes.

  • Coordinate tooling regrinds and tooling maintenance activities.

  • Provide technical guidance and support to operators and setup personnel.

  • Partner with Production and Maintenance teams to resolve equipment and process issues.

  • Manage tooling department capital expenditures and support budgeting activities.

  • Train, mentor, and develop employees on tooling, setup, and best manufacturing practices.

  • Support continuous improvement initiatives that improve productivity, quality, and operational performance.

What You'll Bring

  • 10+ years of pipe and tube mill experience.

  • Experience with mill setup and tooling in a manufacturing environment.

  • Strong mechanical aptitude and troubleshooting abilities.

  • Experience designing, modifying, and improving tooling.

  • Ability to interpret blueprints and technical drawings.

  • Strong measurement, precision, and problem-solving skills.

  • Experience managing tooling inventory and procurement.

  • Proficiency with Microsoft Office applications.

  • Strong communication, leadership, and organizational skills.

  • Ability to work collaboratively across Production, Maintenance, and Engineering teams.

Preferred Education

  • Associate's degree or technical training in Mechanical Engineering, Manufacturing Technology, Industrial Technology, or a related field preferred.

Physical Requirements

  • Ability to stand and walk for extended periods during 8–12-hour shifts.

  • Ability to bend, twist, stoop, kneel, crawl, push, and pull.

  • Ability to reach in all directions.

  • Ability to lift and carry up to 50 pounds.

  • Ability to work in a manufacturing environment around moving equipment, noise, and varying temperatures.

Compensation: $126,000 - $160,000/Year

Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental benefits.  In addition, we have an amazing tuition assistance program, a bonus plan, a 401(k) plan with a generous company match, immediate vesting, and much more.

M/F/D/V

We are Zekelman Industries.

We manufacture superior quality tubular and related products, and provide outstanding service for our valued customers.

We seek to continuously advance the skills and opportunities of our employees, utilizing the latest technology and management tools available to consistently increase profitability and the enterprise value of Zekelman Industries and of our customers.

Skills Required

  • 10+ years of pipe and tube mill experience.
  • Experience with mill setup and tooling in a manufacturing environment.
  • Strong mechanical aptitude and troubleshooting abilities.
  • Experience designing, modifying, and improving tooling.
  • Ability to interpret blueprints and technical drawings.
  • Strong measurement, precision, and problem-solving skills.
  • Experience managing tooling inventory and procurement.
  • Proficiency with Microsoft Office applications.
  • Strong communication, leadership, and organizational skills.
  • Ability to work collaboratively across Production, Maintenance, and Engineering teams.
  • Ability to stand and walk for extended periods during 8-12-hour shifts and perform physical tasks (bend, lift up to 50 pounds).
  • Associate's degree or technical training in Mechanical Engineering, Manufacturing Technology, Industrial Technology, or related field.
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The Company
3,200 Employees
Year Founded: 1877

What We Do

Zekelman Industries is the largest independent steel pipe and tube manufacturer in North America. Through its various subsidiaries, including Atlas Tube, Wheatland Tube, and Z Modular, the company provides structural steel, pipe, and innovative modular building solutions. They focus on domestic manufacturing, serving construction and manufacturing teams with a commitment to quality, reliability, and long-term value, while also operating as a leader in multi-family housing development.

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