Thermal Design Engineer - WHRB

Posted 15 Hours Ago
Be an Early Applicant
Mumbai, Maharashtra
Mid level
Other • Energy
The Role
The Thermal Design Engineer is responsible for the thermal design and sizing of boilers and heat exchangers, conducting calculations for metal temperatures and pressure drops, selecting materials, and preparing documentation. This role also involves vendor coordination, mechanical design, project support, and troubleshooting during various project stages.
Summary Generated by Built In

Zeeco fosters a robust work environment where employees, from engineering teams to support groups, benefit from a strong culture, trained leadership, and opportunities for growth. Zeeco collaborates with the biggest names in the industry, enabling individuals to broaden their skills alongside teams of subject matter experts. 

Roles & Responsibilities

  • Thermal Design & Sizing:
  • - Perform thermal design and sizing of boilers, waste heat boilers, fired heaters, and heat exchangers in compliance with ASME, IBR, EN, TEMA, and API codes.

    - Conduct circulation analysis, metal temperature calculations, and pressure drop calculations.

    - Size piping, ducting, and fuel lines in adherence to relevant codes and standards.

  • Material Selection & Process Engineering:
  • - Select appropriate materials based on process conditions and design requirements.

    - Create boiler data sheets, process flow diagrams (PFDs), and piping and instrumentation diagrams (P&IDs).

    - Provide process data for instrumentation and coordinate with the engineering department for detailed drawings.

  • Documentation & Compliance:
  • - Prepare piping and instrumentation diagrams for boiler systems and auxiliary circuits, including deaerator and boiler feedwater systems.

    - Review customer specifications and document deviations for client/consultant discussions.

    - Prepare and submit engineering documents, drawings, and reports to regulatory authorities or customers.

  • Equipment & Vendor Coordination:
  • - Perform sizing calculations for bought-out items such as BFW pumps, fans, dosing systems, blowdown valves, safety valves, and soot blowers.

    - Develop specifications and evaluate technical offers from vendors.

    - Collaborate with vendors and consortium partners during technical meetings and HAZOP reviews.

  • Mechanical Design & BOM Preparation:
  • - Conduct basic mechanical design of equipment as per applicable codes.

    - Prepare a complete Bill of Materials (BOM) for the boiler package in coordination with relevant departments.

  • Project Support & Troubleshooting:
  • - Provide resolution for site-related issues during erection, commissioning, and performance guarantee stages.

Qualifications & Skills

  • Educational Background:
  • - Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related discipline.

  • Technical Skills:
  • - Expertise in thermal analysis, circulation analysis, and pressure drop calculations.

    - Proficiency in PFD, P&ID creation, and process data preparation.

    - Knowledge of materials selection for varied process conditions.

  • Soft Skills:
  • - Strong problem-solving and analytical abilities.

    - Excellent communication skills for client and vendor interaction.

    - Team-oriented with an ability to work collaboratively across departments.

Experience

  • Proven experience in thermal design and engineering of boilers, heat exchangers, and related equipment.
  • Familiarity with industry codes such as ASME, IBR, EN, TEMA, and API.

Other Requirements

  • Experience in technical evaluations, vendor management, and regulatory documentation.
  • Familiarity with project lifecycle activities, including HAZOP reviews and site support.

Working at Zeeco means being part of a people-centric culture and environment built on mutual respect, personal encouragement, professional integrity, and limitless opportunity. Join Zeeco and embark on a fulfilling journey where innovation, collaboration, and personal and professional growth converge. 

Top Skills

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The Company
HQ: Broken Arrow, OK
1,001 Employees
On-site Workplace
Year Founded: 1979

What We Do

Since 1979, Zeeco is the trusted worldwide source for the design and manufacturing of combustion and environmental solutions for the refining, petrochemical, production, power and pharmaceutical industries. Beginning as a small operation, Zeeco focused on the ideas of expertise, innovation, and reliability that today are the company’s foundation of success.

ZEECO® product lines include next generation ultra-low emission burners, gas and liquid flaring systems and hazardous and non-hazardous waste incineration. Zeeco has supplied some of the world’s largest combustion systems. These include the largest enclosed ground flare, acid gas thermal oxidizer, enclosed flare and elevated flare. We also have developed the industry’s best performing ultra-low NOx burner.

From refining, onshore/offshore production, power, well testing, petrochemical, gas processing and LNG industries, Zeeco has the experience and technical expertise to design the right combustion solution for your application. Our Combustion Research and Test Facility was the first in the world to become ISO 9001-2000 certified, and our staff strives to stay ahead of rapidly changing emissions requirements. With over three decades of industry experience, we have developed a worldwide reputation for excellence in engineering, reliability, and integrity.

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