Test Engineer I

Pay Rate: $70,000 - $80,000/year

Power Solutions International (PSI) is a leading manufacturer of emissions-certified powertrains specializing in customized and fully integrated turnkey solutions for the leading global equipment manufacturers in the industrial, transportation, and energy markets manufacturers. Our facilities are housed in one million square feet of engineering, assembly, operations, and distribution space across seven facilities. We are positioned to meet the high production volumes of our customers with added capacity for growth.

Summary:

The Test Engineer I coordinates and develops test setups of new internal combustion engines systems, including parts and accessories, for use in the industrial, on-highway, stationery and energy markets, as well as continuing support of the existing PSI product lineup. This position includes coordination between engineering teams working in mechanical, electrical, electro- mechanical, fuel systems, simulation, and controls.

Essential Responsibilities:

• Develop and coordinate component or system validation testing as needed using custom PSI-developed DAQ software and instrumentation, and NVH hardware and software systems for combustion and vibration analysis
• Support calibration engineers and validation engineers by supervising the test article setup, sign-off of instrumentation, correct configuration of data acquisition systems, and the execution of test plans
• Work with the group leader & Systems Engineer(s) to assist in specifying and procuring test equipment and instrumentation to increase engine testing capabilities as necessary
• Author test procedures, conduct testing, analyze data, draw conclusions, document, and present test results
• Work with upper-level engineering team members to develop custom test equipment and system integration to automate testing using LabView, ComAp, and PLC systems
• Lead small projects to support the engineering team on processes and standards to improve and enhance organizational capability
• Adhere to all safety procedures, including the use of PPE
• All other duties assigned by management, including travel to other PSI facilities

Requirements:

• Bachelor’s degree, preferably in Mechanical Engineering, Electrical Engineering, or another applicable engineering field, with strong academic performance

• Subject expertise and/or aptitude in the mechanical and electrical aspects of internal combustion engines, including engine components, accessories, and electrical systems
• Exhibit ownership and initiative in troubleshooting, proactively solving design challenges, and learning new skills

Preferred Qualifications:

• Demonstrated subject matter expertise with engine test equipment and systems used in testing internal combustion engines
• Demonstrated subject matter expertise and/or aptitude of the mechanical and electrical aspects of internal combustion engines
• Demonstrated subject matter expertise with electronic control systems and DC electrical systems, capable of reading and interpreting electrical schematics and diagrams
• Knowledge of CAN protocols
• Motivated, self-sufficient, technically diverse, and easily adaptable
• High-level interpersonal and teamwork skills
• Solid mechanical and electrical aptitude
• Strong analytical skills, accuracy, and attention to detail
• Communicate effectively both verbally and in written form
• Strong problem-solving skills
• Experience and/or knowledge of one or more of the following components: mounts & brackets, sheet metal, engine wire harness, clutch, isolators, hoses, cooling systems, and/or rubber belts
• Knowledge and/or experience with engine applications for the industrial, power generation, and/or on-highway industries
• Proficiency in the Microsoft Office Suite is required 
• Experience using ETAS, LabVIEW, MATLAB, and Dewesoft, and post-processing software is preferred
• The ability to develop and maintain LabVIEW application software is a plus ComAp, PLC programing for system integration
• Knowledge and/or experience with Vibration control, sound attenuation, and NVH

PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.

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