Technical Expert - Heat Exchangers

Posted 7 Days Ago
Be an Early Applicant
Dearborn, MI, USA
Hybrid
113K-213K Annually
Expert/Leader
Automotive
The Role
Lead technical ownership of vehicle heat exchangers including design, materials (aluminum alloys), brazing manufacturing, and corrosion testing. Create and maintain engineering documents, coach engineers, troubleshoot launch/quality/field issues, assess supplier designs, support legal and global teams, and drive cost-reduction and sourcing recommendations. Interface with refrigerant, powertrain, NVH, controls and CAE teams.
Summary Generated by Built In

In this position...

This position will lead all the heat exchangers (Condenser, Radiator, CAC, WCC, Battery Chiller etc.) with expertise on design, materials (Aluminum alloy) and manufacturing processes (brazing), and laboratory analysis techniques. Increasing quality issues in manufacturing, process controls, material usage, and HEX design are an increasing priority as experience levels at the suppliers have diminished over last 10 years.

Visa sponsorship is not available for this position

Responsibilities

What you'll do...

  • Responsible (Owner) for the creation and maintenance of the Core Engineering Documents (FMA Documents, Requirements and Test Procedures, etc.)

  • Lead Global HEX Tech Club

  • Integral to Signoff of DV/PV/SREA/ 3DX HEX Components Test Completion and Passage.

  • Go-To for Problem Solving – Launch, Recall, Quality / Field Issues

  • Coach, Mentor and Train HEX Engineers in Materials, Analysis Tools, Design and Manufacturing for HEX Components.

  • Able to lead technical discussions and deep dives to deliver optimized Refrigerant or Power Train Designs for use in vehicle systems.

  • Expert in Corrosion Design, Testing, and Analysis to root cause failures and work with suppliers to implement changes.

  • Must be able to work with other FORD organizations, labs, and outside suppliers to help direct solutions for issues.

  • Support global applications teams with refrigerant and coolant based heat exchangers issue.

  • Must have minimum of 5 years’ laboratory experience in metallurgy related to heat exchangers. 

  • Must have minimum of 5 years’ experience in corrosion lab testing and material design.

  • Must have experience with designing and implementing brazing equipment on a plant floor.

  • Optimize designs for Cost reduction while maintaining quality performance.

  • Interact with Refrigerant, Power Train, NVH, Controls and CAE teams.

  • Collaborate with subsystem Technical Specialist within the company and with external suppliers. 

  • Able to lead and effectively interact new technology/supplier development. 

  • Able to lead HEX strategy papers such as Modularity, Commodity Business Plan.

  • Lead technical assessment of supplier designs and provide recommendation for sourcing.

  • Provide technical support for cost reduction ideas and quality issues.

  • Provide technical support to Office of General Counsel for legal issues as needed
     

Qualifications

You'll have...

  • Bachelor of Science in Mechanical or Industrial Engineering 
  • 10+ years of experience in heat exchange or systems engineering or related field
  • 6+ years of experience in HEX designs and development.
  • 6+ years materials laboratory metallurgical experience.
  • Extensive materials background in corrosion testing and design 
  • Extensive knowledge of Materials and manufacturing processes for joining/brazing.
  • Experience with manufacturing equipment.
  • Demonstrated proficiency in various lab tools – SEM, FTIR, Surface Analysis Tools, TGA.
  • Proven history of evaluating choices and directing a team based on technical ideals balanced with industrialization realities.
  • Key:
    • Ability to lead and align collections of people that do not directly report to this position. 
    • Ability to institutionalize the key factors of thermal systems success and lessons learned through documentation (design rules, requirements, technical design guides, etc.) and to teach associated learning sessions.
    • Ability to form an opinion, communicate it effectively at all levels, and drive the company in a winning direction. 

Technical Specialist candidates will be required to submit a completed evidence book to proceed in the interview process.


Even better, you'll have...

  • Master of Engineering in Materials Science or Chemistry 

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service 
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day 
• Paid time off and the option to purchase additional vacation time. 

This position is leadership level 6 and ranges from $112,680-212,760.
Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.
For more information on salary and benefits, click here:

 https://fordcareers.co/LL6

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. 

#LI-Hybrid

#LI-DE2

#VehicleHardwareEngineering
 

Skills Required

  • Bachelor of Science in Mechanical or Industrial Engineering
  • 10+ years of experience in heat exchange or systems engineering or related field
  • 6+ years of experience in HEX designs and development
  • 6+ years materials laboratory metallurgical experience
  • Minimum of 5 years laboratory experience in metallurgy related to heat exchangers
  • Minimum of 5 years experience in corrosion lab testing and material design
  • Experience designing and implementing brazing equipment on a plant floor
  • Extensive knowledge of materials and manufacturing processes for joining/brazing
  • Extensive materials background in corrosion testing and design
  • Demonstrated proficiency with SEM, FTIR, surface analysis tools, and TGA
  • Proven history of evaluating technical choices and directing teams through industrialization
  • Ability to lead cross-functional and non-direct-report teams and institutionalize design rules and lessons learned
  • Technical Specialist candidates must submit a completed evidence book to proceed in the interview process
  • Master of Engineering in Materials Science or Chemistry

Ford Motor Company Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Ford Motor Company and has not been reviewed or approved by Ford Motor Company.

  • Pay Growth & Progression The 2023 UAW–Ford agreement delivered immediate raises, restored cost-of-living adjustments, and accelerated progression to top rates for many hourly roles. These changes improved earnings trajectories compared with pre-2023 levels.
  • Healthcare Strength Hourly employees retained very low employee cost-sharing under the 2023–2028 UAW–Ford agreement, and salaried materials describe comprehensive day‑one medical, dental, and prescription coverage. Mental-health support and family‑building benefits add depth to the overall health package.
  • Retirement Support U.S. salaried roles feature a notable 401(k) contribution and match structure, and post‑2023 updates increased retirement contributions for many UAW‑represented employees. Together these elements strengthen long‑term financial security.

Ford Motor Company Insights

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The Company
HQ: Dearborn, MI
175,633 Employees
Year Founded: 1903

What We Do

Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.

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