Technical Director, Cast Iron Foundry

Posted Yesterday
Be an Early Applicant
Bremen, IN, USA
In-Office
140K-140K Annually
Mid level
Automotive • Defense • Industrial • Manufacturing
The Role
Lead the metallurgical and technical direction of a gray and ductile iron foundry. Optimize green sand, melting, pouring, and process-control systems while improving quality, yield, scrap, and consistency. Investigate casting defects, support product launches and process development, establish technical standards, and partner with operations, quality, engineering, and maintenance. The role requires hands-on foundry leadership and expertise in cast iron, green sand, and metallurgy.
Summary Generated by Built In

Description

   

BCI Solutions, Inc. | Bremen, Indiana
$140,000+ Base Salary + Bonus + Relocation Assistance
STATUS QUO SUCKS. COME HELP US CHANGE IT.

BCI Solutions is looking for a proven foundry technical leader, not a trainee.

If you have the right background, this is an opportunity to take technical ownership of a gray and ductile iron foundry and make a measurable impact on quality, scrap, yield, and process performance.

We're looking for someone who knows cast iron, green sand, and metallurgy and isn't satisfied with "that's how we've always done it."

WHAT YOU'LL OWN
  • Lead the metallurgical and technical direction of our gray and ductile iron foundry
  • Own and optimize green sand systems, melting, pouring, and process control
  • Lead casting defect investigations and root cause analysis
  • Drive improvements in quality, yield, scrap, and process consistency
  • Support new product launches, quoting, and process development
  • Partner with Operations, Quality, Engineering, and Maintenance to solve complex foundry problems
  • Develop technical standards and strengthen foundry knowledge across the organization
WHAT BCI OFFERS
  • $140,000+ starting base salary, based on experience
  • Performance bonus
  • Relocation assistance
  • Comprehensive benefits
  • Free onsite primary care physician with medical plan enrollment
  • Stability of a family-owned American manufacturer with more than 80 years in business
  • Direct access to company leadership
  • The opportunity to make a real impact on the future of our foundry
HOW WE OPERATE

Our Core Values aren't wall decorations. They're how we expect our team to work:

Safety Always | Status Quo Sucks | Results & Accountability | Integrity & Transparency | Team & Loyalty

ITAR / EXPORT CONTROL

This position may require access to information controlled under ITAR or other U.S. export control laws. Employment is contingent upon the applicant's ability to access such information in accordance with applicable U.S. law or BCI's ability to obtain any required authorization.

READY TO MAKE AN IMPACT?

If you know cast iron, green sand, and metallurgy and want more than a job maintaining someone else's processes, we want to talk.

Don't maintain the status quo. Help us build what's next.

Apply today and become a key technical leader at BCI Solutions.

Requirements


WHAT YOU NEED
  • Bachelor's degree or higher in Metallurgy, Materials Science, Materials Engineering, or related field
  • Minimum 3 years of cast iron foundry experience
  • Minimum 3 years of green sand experience
  • Strong understanding of cast iron metallurgy, melting, molding, and process control
  • Demonstrated success solving foundry quality and production challenges
  • Leadership experience in a manufacturing environment
  • Willingness to relocate to or reside within commuting distance of Bremen, Indiana

 No cast iron experience? No green sand experience? No metallurgy/materials science degree? Please do not apply. 

Skills Required

  • Bachelor’s degree or higher in Metallurgy, Materials Science, Materials Engineering, or a related field
  • Minimum 3 years of cast iron foundry experience
  • Minimum 3 years of green sand experience
  • Strong understanding of cast iron metallurgy, melting, molding, and process control
  • Demonstrated success solving foundry quality and production challenges
  • Leadership experience in a manufacturing environment
  • Willingness to relocate to or reside within commuting distance of Bremen, Indiana
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The Company
203 Employees
Year Founded: 1939

What We Do

BCI Solutions is a U.S.-based, family-owned manufacturing company providing project-based manufacturing solutions to customers across global industries. It has evolved from a traditional foundry into a full-service precision machining and manufacturing partner, with CNC machining, casting, assembly, and engineering capabilities. BCI serves defense, automotive, and industrial customers, helping clients optimize designs and reduce costs while emphasizing lean manufacturing, quality, and sustainable operations.

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