Structures and Chassis CAE Engineer - GM Defense

Posted 11 Hours Ago
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2 Locations
Hybrid
Senior level
Automotive • Big Data • Information Technology • Robotics • Software • Transportation • Manufacturing
We make amazing products people love, for every journey.
The Role
Performs finite element and CAE analyses for vehicle body, chassis, suspension, steering, RESS, and related structures. Leads strength, stiffness, durability, fatigue, noise, and vibration assessments; supports testing, root cause analysis, and issue resolution. Develops analysis models, validation plans, fatigue block cycles, and actionable design recommendations. Coordinates supplier CAE activities, mentors others, supports requirements development, and advances automated CAE methods using optimization, DOE, Python, Tcl/Tk, and AI/ML.
Summary Generated by Built In
Description
The Role
The Structures and Chassis CAE Engineer supports GM Defense by applying finite element analysis tools and methods to the design and development of body structure, RESS structure, chassis structure, suspension, steering components, and other vehicle structures. This role leads analysis activities that assess strength, static and dynamic stiffness, durability, and noise and vibration performance, and translates results into clear design recommendations.
What You'll Do
  • Perform CAE analyses to support vehicle program execution and technology development across structural systems.
  • Support component and subsystem test development, root cause analysis, and issue resolution.
  • Perform fatigue analysis and develop block cycles used to drive physical testing for chassis, suspension, RESS, and related structural components.
  • Create, document, and archive analysis models and results.
  • Present results and provide actionable recommendations to support virtual reviews and program decision-making.
  • Participate in Chassis Structure, Suspension, Steering, Structures Product Development, Vehicle Dynamics, and Noise and Vibration Performance Integration teams.
  • Work closely with design engineers to develop new components and subsystems, define system requirements, and deliver technical solutions for current and future programs.
  • Lead coordinated supplier CAE activities and support the Statement of Requirements process.
  • Develop, maintain, and update the CAE portions of analysis, development, and validation plans.
  • Provide technical leadership for advanced technology development, contribute to new CAE methods and techniques, and stay current with emerging tools, trends, and competitive products.

Your Skills & Abilities (Required Qualifications)
  • Bachelor's degree in Mechanical Engineering, Aeronautical Engineering, Civil Engineering, Engineering, or Physics.
  • 5+ years of related experience in product design and the CAE field.
  • Experience mentoring others and providing technical leadership in a CAE-focused environment.
  • Familiarity with optimization, DOE, and automation of CAE workflows using tools such as Python, Tcl/Tk, AI/ML or similar to enable efficiency, automate repetitive tasks, and drive rapid product development.
  • Strong knowledge of engineering fundamentals relevant to the role, such as mechanics, physics, metallurgy, manufacturing methods, electronics, software, or control systems.
  • Experience with CAE modeling tools such as HyperWorks and/or ANSA.
  • Experience with linear and non-linear CAE analysis tools such as NASTRAN, OptiStruct, Abaqus, LS-DYNA, and/or Adams.
  • Experience with structural fatigue theory, tools, and methods, including DesignLife and/or nCode.
  • Strong written and verbal communication skills, sound analytical judgment, and the ability to solve complex, ambiguous problems while working effectively across teams.
  • Candidate must either be a U.S. Person (U.S. citizen, U.S. permanent resident, asylee or refugee) or a non-U.S. Person who is eligible to obtain any required export control authorization.

What Will Give You A Competitive Edge (Preferred Qualifications)
  • Master's degree in Engineering
  • Engineering design and release experience
  • Optimization integration into product design and development
  • Previous Defense industry experience

#GMD
GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc.)
This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}.
The selected candidate will be required to travel <25% for this role.
This job may be eligible for relocation benefits.
This position requires the ability to legally operate a motor vehicle on a regular basis and successfully complete a Motor Vehicle Report review.
The position is subject to export control restrictions and requires the successful candidate to be either a U.S. Person (U.S. citizen, U.S. permanent resident, asylee or refugee) or a non-U.S. Person who is eligible to obtain any required export control authorization
About GM
Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.
Why Join Us
We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.
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Non-Discrimination and Equal Employment Opportunities (U.S.)
General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.
All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.
We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.
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General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us [email protected] or call us at 1-800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

Skills Required

  • Bachelor's degree in Mechanical Engineering, Aeronautical Engineering, Civil Engineering, Engineering, Physics, or a related field
  • 5+ years of related product design and CAE experience
  • Experience mentoring others and providing technical leadership in a CAE-focused environment
  • Familiarity with optimization, design of experiments, and CAE workflow automation using Python, Tcl/Tk, AI/ML, or similar tools
  • Strong knowledge of relevant engineering fundamentals, including mechanics, physics, metallurgy, manufacturing methods, electronics, software, or control systems
  • Experience with CAE modeling tools such as HyperWorks and/or ANSA
  • Experience with linear and nonlinear CAE analysis tools such as NASTRAN, OptiStruct, Abaqus, LS-DYNA, and/or Adams
  • Experience with structural fatigue theory, tools, and methods, including DesignLife and/or nCode
  • Strong written and verbal communication, analytical judgment, problem-solving, and cross-functional collaboration skills
  • Must be a U.S. Person or eligible to obtain required export control authorization
  • Master's degree in Engineering
  • Engineering design and release experience
  • Optimization integration into product design and development
  • Previous defense industry experience

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General Motors Compensation & Benefits Highlights

  • Retirement Support For many U.S. salaried roles, GM contributes 4% automatically and matches up to 6% on deferrals, enabling up to 10% into the 401(k); hourly/represented plans also include documented company contributions. This structure is prominently detailed in GM’s careers and corporate materials.
  • Leave & Time Off Breadth GM advertises 15+ paid vacation days and up to 19 paid holidays for eligible employees, alongside flexible work arrangements. These time‑off provisions are consistently highlighted across GM’s benefits materials.
  • Parental & Family Support GM states 12 weeks of paid parental leave after one year of service and highlights family‑building support with a $40,000 combined lifetime maximum for fertility, surrogacy, and adoption. These benefits are described in GM’s careers pages and supporting sources.

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The Company
HQ: Detroit, MI
165,000 Employees
Year Founded: 1908

What We Do

At General Motors, our vision is to create a world with Zero Crashes, Zero Emissions, and Zero Congestion. We wholeheartedly embrace the responsibility to lead the change that will make our world better, safer, and more equitable for all. Our industry and company are undergoing a once-in-a-lifetime technological transformation, which is reshaping our approach to technology and innovation. We are expanding our horizons through new technology platforms and driving innovations that deliver exceptional value to our customers.

Why Work With Us

At General Motors, our purpose is to pioneer the innovations that move and connect people to what matters. We’re driving the world forward, together. We’re building vehicle software alongside its hardware, hands-free driving that will lead to autonomy, and EVs that charge your home for an all-electric future.

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