We are seeking a highly skilled Staff Technician, Mechanical Test to support the fabrication, instrumentation, and testing of X-Bat. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with test stands, understands precision instrumentation techniques, and has a background in machine shop operations, 3D printing, and product prototyping.
You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.
What you'll do:
- Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models.
- Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
- Maintain accurate records of test equipment configurations and device designations across all projects.
- Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.
- Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
- Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
- Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
- Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
- Document test outcomes clearly and report anomalies or irregularities in a timely manner.
- Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
- Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
- Source and manage inventory for parts and equipment needed for component repair or replacement.
Required qualifications:
- 8+ years of experience in fabrication or aerospace-grade instrumentation.
- Strong background in strain gauge installation and sensor wiring.
- Hands-on experience in machine shop operations, including manual and/or CNC tools.
- Ability to read engineering drawings, schematics, and detailed work instructions.
- Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
- Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.
Preferred qualifications:
- Familiarity with mechanical testing systems (e.g., load frames, DAQ systems).
- Experience in aerospace, automotive, defense, or high-performance prototyping environments.
- Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
- Able to work independently and adapt quickly to changing technical needs.
- Hands-on experience performing MIL-STD testing including vibration, shock, thermal testing.
Skills Required
- 8+ years of experience in fabrication or aerospace-grade instrumentation
- Strong background in strain gauge installation and sensor wiring
- Hands-on experience in machine shop operations, including manual and/or CNC tools
- Ability to read engineering drawings, schematics, and detailed work instructions
- Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals
- Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods
- Familiarity with mechanical testing systems (e.g., load frames, DAQ systems)
- Experience in aerospace, automotive, defense, or high-performance prototyping environments
- Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces
- Able to work independently and adapt quickly to changing technical needs
- Hands-on experience performing MIL-STD testing including vibration, shock, thermal testing
What the Team is Saying
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Company materials describe excellent medical, dental, and vision coverage alongside a mental‑health EAP. Site perks such as an onsite gym in DC and a gym discount in San Diego support a health‑focused offering.
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Retirement Support — Careers materials highlight a 401(k) with company match as part of the standard package. A Total Rewards overview emphasizes retirement features within a broader, transparent compensation view.
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Career-Linked Recognition & Rewards — Compensation for in‑demand technical and senior go‑to‑market roles is described as competitive, with visible engineering ranges and top‑end packages. This points to meaningful upside tied to role, level, and scarce skills.
Shield AI Insights
What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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Employees engage in a combination of remote and on-site work.
