Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.
Job PurposeThe Staff Project Manager will lead and orchestrate complex, cross-functional R&D and development projects within Process and Applications Engineering organization at VulcanForms. This role is responsible for ensuring disciplined execution of internal R&D activities that leverage laser powder bed fusion (LPBF) as a core manufacturing technology.
The position operates at the intersection of process development, materials engineering, DfAM, and application/product engineering, ensuring that innovations are translated into qualified, production-ready solutions.
Key Responsibilities- Own the planning and execution of a portfolio of process development and application engineering projects, mainly focusing on internal R&D and development projects
- Develop and manage integrated technical project plans spanning process development, materials qualification, application development, and product industrialization, and ensure seamless handoffs from process development to application development to product qualification
- Establish program governance, reporting cadence, and performance tracking
- Partner with Commercial, NPI and Operations team to align the deliverables and timelines between internal R&D activities, NPI programs and production schedules
- Drive adoption of stage-gate (or equivalent) development processes tailored to additive manufacturing workflows
- Implement scalable project management tools and best practices across the organization
- Identify bottlenecks in development workflows and lead continuous improvement initiatives
- Enable faster iteration cycles while maintaining rigor in qualification and documentation
- Provide data-driven insights to support decision-making and strategic trade-offs
- 8+ years of experience in program/project management within engineering, manufacturing, or R&D environments
- Bachelor’s or master’s degree in mechanical engineering, Materials Science, Industrial Engineering, Manufacturing Engineering, or related field
- Background in process development, applications and product development engineering, or advanced manufacturing systems
- Proven experience managing complex, cross-functional development programs with multiple technical stakeholders
- Strong understanding of product development lifecycle, especially in industrial or production environments
- Demonstrated ability to operate in fast-paced, ambiguity-rich environments
- Familiarity with qualification standards in aerospace, defense, medical, or industrial sectors
- Direct experience with LPBF or metal additive manufacturing technologies
- Experience with digital thread concepts, data-driven manufacturing, or engineering software platforms
- Project Management or equivalent certification
VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.
The annual base salary range for this position is $111,500 to $153,000
What We Do
VulcanForms builds and operates advanced digital manufacturing infrastructure that enables the world's critical industries to innovate, grow, and deliver sustainable impact. A MIT-born company, VulcanForms has invented and commercialized the world’s first industrially scalable metal additive manufacturing (AM) solution and pioneered integrated digital production systems. Combining breakthrough technologies in additive and subtractive manufacturing, industrial automation, digital thread and engineering expertise, the company serves leading medical, defense, aerospace, and semiconductor companies, producing precision components and assemblies. For more information, visit www.vulcanforms.com.
