Staff Power Electronics Product Design Lead Engineer

Posted 2 Days Ago
Be an Early Applicant
Long Beach, CA, USA
Hybrid
150K-284K Annually
Senior level
Automotive
The Role
Leads mechanical architecture, assembly design, systems engineering, validation, and production release of drive unit inverters. Responsibilities include component selection, mechanical layout, GD&T, FMEA, requirements definition, test planning, manufacturing validation, build issue resolution, and sustaining engineering. The role partners with manufacturing teams and manages products from concept through production. It requires strong mechanical engineering fundamentals, CAD, tolerance analysis, technical leadership, and at least seven years of product development experience.
Summary Generated by Built In

We made history and now we work to transform the future – for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

Ford’s Electric Vehicles, Digital and Design (EVDD) team is charged with delivering the company’s vision of a fully electric transportation future. EVDD is customer-obsessed, entrepreneurial, and data-driven and is dedicated to delivering industry-leading customer experience for electric vehicle buyers and owners. You’ll join an agile team of doers pioneering our EV future by working collaboratively, staying focused on only what matters, and delivering excellence day in and day out. Join us to make positive change by helping build a better world where every person is free to move and pursue their dreams.

In this position...
The Power Electronics Product Design Lead Engineer will be responsible for leading the architecture, assembly design, mechanical systems engineering, and validation of drive unit inverters from concept through production.  

Responsibilities

What you'll do...

  • Drive next-gen power electronics mechanical architecture development including component sizing & selection, mechanical layout, and trade studies.  
  • Own top-level assemblies including GD&T and change management.  
  • Lead mechanical systems engineering activities including FMEA, requirements definition, and DV test case generation.
  • Work closely with in-house manufacturing teams to review and validate manufacturing controls plans and PV test campaigns.  
  • Create and execute system and component test / validation plans.  
  • Work closely with in-house manufacturing teams to create and manage production system-level test specifications.
  • Triage and manage product design build and test issues from early prototype through final production verification stages.
  • Lead sustaining engineering activities from initial investigation through implementation of permanent corrective actions.  
Qualifications

You'll have...

  • Bachelor's Degree in Mechanical Engineering or equivalent combination of relevant education and experience.
  • 7+ years of experience designing, developing, and releasing products (power electronics or similar devices brought to production preferred)
  • Robust foundation in engineering first principles with good engineering judgement.  
  • Strong 3D CAD (Catia / 3DX preferred), 2D GD&T, tolerance analysis, and assembly management skills.
  • Intellectual honesty, curiosity, and humility; a passion for solving deep technical problems; and a drive to deliver engineering excellence.
  • Experience leading technical projects; strong written and verbal communication / presentation / story-telling skills.
  • Strong problem solving, analysis, and critical thinking skills.

Even better, you may have...

  • Experience leading design / process FMEAs for electronics and/or automotive systems, writing system requirements, and designing test cases.  
  • Experience designing / executing design and production verification campaigns.
  • Experience troubleshooting / triaging prototype and production build issues.
  • Experience managing or working closely with manufacturing partners, contract manufacturers, and in-house manufacturing teams to bring parts to production.
  • Experience using analysis methods for optimizing and validating structural, thermal, and electrical systems.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.
 This position is a leadership level 6 and ranges from $150,200-$283,500.  
Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/LL6

Visa sponsorship is available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid with a requirement to be onsite four or more days per week. #LI-Hybrid #LI-JD2 #UEV

Skills Required

  • Bachelor's degree in Mechanical Engineering or equivalent combination of relevant education and experience
  • 7+ years of experience designing, developing, and releasing products
  • Experience with power electronics or similar devices brought to production
  • Strong 3D CAD skills; CATIA and 3DX preferred
  • 2D GD&T, tolerance analysis, and assembly management skills
  • Engineering first principles and sound engineering judgment
  • Experience leading technical projects
  • Strong written, verbal communication, presentation, and storytelling skills
  • Strong problem-solving, analytical, and critical-thinking skills
  • Experience leading design or process FMEAs for electronics or automotive systems
  • Experience writing system requirements and designing test cases
  • Experience designing and executing design and production verification campaigns
  • Experience troubleshooting and triaging prototype and production build issues
  • Experience working with manufacturing partners, contract manufacturers, and in-house manufacturing teams to bring parts to production
  • Experience using analysis methods to optimize and validate structural, thermal, and electrical systems
  • Legal authorization to work in the United States

Ford Motor Company Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Ford Motor Company and has not been reviewed or approved by Ford Motor Company.

  • Healthcare Strength Medical, dental, and vision coverage start on day one with options that include zero-premium plans, free mental health support, and wellness resources. For represented hourly employees, health plans are described as low-cost with strong coverage value.
  • Retirement Support A 401(k) with company match and additional company contributions is available from day one, alongside life and disability coverage. Pension eligibility in certain situations and financial-planning support reinforce long‑term security.
  • Parental & Family Support Paid parental leave, fertility, surrogacy, and adoption benefits, plus a ramp‑up program for returning parents, reflect a family‑focused package. Flexible Family Care days and generous time‑off options help address short‑term caregiving and personal needs.

Ford Motor Company Insights

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The Company
HQ: Dearborn, MI
175,633 Employees
Year Founded: 1903

What We Do

Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.

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