Staff Optical Engineer

Posted 6 Days Ago
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Wilmington, MA, USA
In-Office
115K-173K Annually
Senior level
Semiconductor • Manufacturing
Onto Innovation stands alone in process control with our unique perspective across the semiconductor value chain.
The Role
Lead the design, modeling, prototyping, validation, and calibration of optical subsystems for semiconductor metrology and inspection systems. Develop UV-to-IR optical architectures, optimize performance, qualify components with suppliers, create manufacturing and integration documentation, and collaborate with multidisciplinary engineering teams. Provide technical leadership and mentorship while supporting precise measurement, AI-driven process control, and yield optimization.
Summary Generated by Built In

Onto Innovation is a leader in process control, combining global scale with an expanded portfolio of leading-edge technologies that include: 3D metrology spanning the chip from nanometer-scale transistors to micron-level die-interconnects; macro defect inspection of wafers and packages; metal interconnect composition; factory analytics; and lithography for advanced semiconductor packaging. Our breadth of offerings across the entire semiconductor value chain helps our customers solve their most difficult yield, device performance, quality, and reliability issues. Onto Innovation strives to optimize customers’ critical path of progress by making them smarter, faster and more efficient.

Job Summary & Responsibilities

At Onto Innovation, you will play a key role in developing next-generation optical metrology and inspection systems used in advanced semiconductor manufacturing. As a Staff Optical Engineer, you will lead the design and development of optical subsystems that enable precise measurement of nanometer-scale features in logic and memory devices.

You will contribute to innovations across the full optical stack—from source and illumination design to imaging and detection—supporting AI-driven process control and yield optimization in leading-edge fabs.

  • Lead the design, analysis, and validation of advanced optical systems and modules for semiconductor metrology and inspection

  • Develop optical architectures spanning UV to IR wavelengths, including sources, illumination, imaging optics, and detection strategies

  • Perform optical modeling and simulation (e.g., Zemax, Code V), including tolerancing, stray light analysis, and performance optimization

  • Define specifications and collaborate with external suppliers to develop and qualify optical components and assemblies

  • Drive prototyping, integration, and experimental validation of optical subsystems

  • Develop calibration methodologies and procedures to ensure measurement accuracy and system stability

  • Create documentation, test instructions, and integration workflows to support manufacturing, service, and field applications

  • Collaborate cross-functionally with mechanical, electrical, software, systems, and algorithm teams to deliver fully integrated solutions

  • Provide technical leadership, mentor junior engineers, and contribute to optical technology

Qualifications

Required

  • MSc or PhD in Optical Engineering, Physics, or a related field

  • 7+ years of experience in optical system design and development

  • Proven experience with optical simulation tools such as Zemax or Code V

  • Strong understanding of optical system performance drivers (e.g., aberrations, polarization, scattering, noise, tolerances)

  • Hands-on experience with optical system prototyping, alignment, and testing

  • Experience working in cross-disciplinary engineering teams

  • Proficiency in data analysis and automation using Python or MATLAB

  • Demonstrated ability to own projects, define milestones, and deliver results

Preferred

  • Experience in semiconductor metrology, inspection, or lithography systems

  • Knowledge of advanced optical techniques (e.g., scatterometry, interferometry, ellipsometry, lithography, imaging systems)

  • Experience working with suppliers and managing lens development

  • Familiarity with high-precision calibration and metrology techniques

Why Join Onto Innovation?

At Onto Innovation, we believe your work should matter—and so should your well-being. That’s why we offer competitive salaries and a comprehensive benefits package designed to support you and your family. From health, dental, and vision coverage to life and disability insurance, PTO, and a 401(k) with employer match, we’ve got you covered. You’ll also enjoy access to our Employee Stock Purchase Program (ESPP), wellness initiatives, and cutting-edge tools—all within a collaborative, inclusive culture where your contributions are valued and recognized.

Compensation & Growth

• Base Salary Range:

$115,200.00 - $172,800.00, offered in good faith and based on experience, location, and qualifications.
  • Additional Rewards: Annual bonus opportunities and potential long-term incentives tied to both company and individual success.

Empowering Every Voice to Shape the Future:

Onto Innovation is committed to creating a workplace where every qualified candidate has an equal opportunity to succeed. We evaluate applicants based on skills, experience, and potential - without regard to race, color, religion, gender, sexual orientation, national origin, age, disability, veteran status, or any other characteristic protected by law. We believe diversity of thought and background drives innovation and strengthens our team.

Important Note on Export Compliance

For certain positions requiring access to technical data, U.S. export licensing review may be necessary for applicants who are not U.S. Citizens, Permanent Residents, or other protected persons under 8 U.S.C. 1324b(a)(3).

Skills Required

  • MSc or PhD in Optical Engineering, Physics, or a related field
  • 7+ years of experience in optical system design and development
  • Experience with optical simulation tools such as Zemax or Code V
  • Strong understanding of optical system performance drivers, including aberrations, polarization, scattering, noise, and tolerances
  • Hands-on experience with optical system prototyping, alignment, and testing
  • Experience working in cross-disciplinary engineering teams
  • Proficiency in data analysis and automation using Python or MATLAB
  • Ability to own projects, define milestones, and deliver results
  • Experience in semiconductor metrology, inspection, or lithography systems
  • Knowledge of advanced optical techniques such as scatterometry, interferometry, ellipsometry, lithography, or imaging systems
  • Experience working with suppliers and managing lens development
  • Familiarity with high-precision calibration and metrology techniques

Onto Innovation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Onto Innovation and has not been reviewed or approved by Onto Innovation.

  • Equity Value & Accessibility An employee stock purchase plan and broad equity eligibility provide accessible ownership opportunities as part of total compensation. Company materials reference active equity programs, signaling tangible value beyond base pay.
  • Healthcare Strength Medical, dental, and vision coverage with HSA/FSA options form a comprehensive health package that is often characterized as good. Wellness resources and employer-verified plan details reinforce perceived healthcare depth.
  • Retirement Support A 401(k) with company match supports long-term financial security. Company materials and benefits pages highlight these retirement features as core elements of the package.

Onto Innovation Insights

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The Company
HQ: Wilmington, MA
1,146 Employees
Year Founded: 2019

What We Do

Onto Innovation is a leader in process control, combining global scale with an expanded portfolio of leading-edge technologies that include: Un-patterned wafer quality; 3D metrology spanning chip features from nanometer scale transistors to large die interconnects; macro defect inspection of wafers and packages; metal interconnect composition; factory analytics; and lithography for advanced semiconductor packaging. Our breadth of offerings across the entire semiconductor value chain helps our customers solve their most difficult yield, device performance, quality, and reliability issues. Onto Innovation strives to optimize customers’ critical path of progress by making them smarter, faster and more efficient. Headquartered in Wilmington, Massachusetts, Onto Innovation supports customers with a worldwide sales and service organization. We are traded on the New York Stock Exchange under the symbol ONTO.

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