Staff Manufacturing Special Process Engineer

Posted Yesterday
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Rockford, IN, USA
In-Office
113K-181K Annually
Senior level
Aerospace • Logistics
The Role
The Special Process Engineer designs and optimizes manufacturing processes, ensuring high-quality production, managing specialized equipment, and supporting cross-functional teams in improving efficiency and reducing costs.
Summary Generated by Built In

Woodward is committed to creating a great workplace for all team members. Our company and its members are committed to acting with integrity, being respectful and accountable to one another, and staying humble and driven, while maintaining the highest professional and ethical standards.  

We are steadfastly committed to attracting the best talent across our communities creating a rewarding workplace. Together we are fulfilling our purpose to design and deliver energy control solutions our partners count on to power a clean future.  

Woodward supports our members’ wellbeing and regularly benchmarks with other companies in our industry to offer an extensive Total Reward package for this position. Salary will be determined by the applicant's education, experience, knowledge, skills, and abilities, as well as internal equity and alignment with market data.  

Estimated annual base pay: $113,000 (Minimum) - $147,000 (Midpoint) - $181,000 (Maximum)

  • All members included in annual cash bonus opportunity.  

  • 401(k) match (4.5%) 

  • Annual Woodward stock contribution (5%) 

  • Tuition reimbursement and Training/Professional Development opportunities for all members   

  • 12 paid holidays, including floating holidays.  

  • Industry leading medical, dental, and vision Insurance upon date of hire 

  • Vacation / Sick Time / Vacation Buy-up / Short Term Disability / Bereavement leave.  

  • Paid parental leave.  

  • Adoption Assistance   

  • Employee Assistance Program, including mental health benefits.  

  • Member Life & AD&D / Long Term Disability / Member Optional Life  

  • Member referral bonus  

  • Spouse / Child Optional Life / Optional AD&D / Healthcare and Dependent Care Flexible Spending  

  • Voluntary benefits, including:   

    • Home / Auto Insurance discounts  

    • Whole Life Insurance / Critical Illness Insurance / Legal Assistance / Military Leave  

Summary:
The Special Process Engineer at Woodward is responsible for designing, implementing, optimizing, and supporting manufacturing processes that involve the chemical or physical transformation of materials. This role focuses on improving efficiency, reducing costs, and ensuring high-quality production while bridging the gap between R&D, product design, and manufacturing. The engineer works closely with cross-functional teams to mature Manufacturing Readiness Levels (MRL), prepare for New Product Introduction (NPI), and support existing production processes. Additionally, they oversee specialized equipment such as chemical processing systems, heat treatment units, coatings (CVD/PVD), EDM, and surface treatments like anodizing and case hardening. They also provide technical support to the global supply chain for supplier selection and development of special processes.

Key Responsibilities:

  • Production Support: Standardize troubleshooting procedures, minimize waste through hardware disposition processes, and ensure adherence to quality standards across multiple production lines.

  • Manufacturing Process Ownership: Develop and maintain scalable workflows that optimize efficiency, adaptability, and flexibility to meet production demands.

  • Process Capability and Improvement: Use advanced analytics and simulation tools to drive process improvement and scalability across multiple lines.

  • Project Leadership: Lead cross-functional manufacturing projects, managing complex timelines, budgets, and deliverables within a value stream.

  • Equipment Management: Oversee installation, maintenance, and optimization of specialized process equipment, advocating for new technology and developing plant-wide standards.

  • Supplier Support: Provide technical guidance to the global supply chain for supplier selection and development involving special processes.

Key Skills:

  • Productivity Improvement: Drive sustainable process improvement initiatives using methodologies like statistical process control (SPC) and data analysis.

  • Data Analysis: Develop models to optimize manufacturing processes, reduce variability, and improve resource allocation.

  • Cost Analysis and Optimization: Balance labor, material, and overhead costs while maximizing machine uptime and reducing scrap rates.

  • Lean Manufacturing: Lead Lean transformations with tools like Kanban and JIT to enhance production efficiency.

  • Design for Manufacturability & Assembly (DFMA): Ensure alignment between design, manufacturing, and assembly processes to reduce production complexity.

  • Problem-Solving and Critical Thinking: Resolve systemic issues and implement sustainable solutions within production workflows.

  • Knowledge of APQP Tools: Standardize process control, tooling, and fixturing designs across production lines using APQP principles.

  • Communication and Collaboration: Foster alignment and transparency across teams, ensuring effective decision-making and collaboration.

Other Qualifications:

  • Bachelor’s Degree (BS) and 8+ years of equivalent experience.

  • Experience with NADCAP Accreditation is preferred.

  • Six Sigma Blackbelt is a plus

This position requires use of information which is subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR).   All applicants must be U.S. Persons within the meaning of the ITAR and EAR, or eligible to obtain all required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce. The ITAR defines a U.S. Person as a U.S. citizen or national, lawful permanent resident (i.e., 'Green Card holder'), or a protected person (e.g., asylee, or refugee).

  

Woodward is an equal opportunity employer and does not discriminate in hiring or employment on the basis of race, color, religion, sex (including sexual orientation and gender identity), national origin, age, disability, protected veteran status, or any other category protected under federal, state, or local laws. 

#LI-AT1

Skills Required

  • Bachelor's Degree (BS)
  • 8+ years of equivalent experience
  • Experience with NADCAP Accreditation
  • Six Sigma Blackbelt

Woodward, Inc Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Woodward, Inc and has not been reviewed or approved by Woodward, Inc.

  • Retirement Support Feedback suggests the retirement program combines a 401(k) match with additional company contributions and ownership opportunities, strengthening long-term rewards. Profit-sharing and an employee stock purchase plan further expand savings options.
  • Healthcare Strength Core coverage spans medical, dental, vision, life insurance, and disability, and is frequently characterized as comprehensive. Well-being programs and assistance resources add depth to the health offering.
  • Leave & Time Off Breadth Paid holidays, vacation/PTO, and paid maternity/paternity leave are included. The ability to purchase additional vacation in some cases broadens time-off flexibility.

Woodward, Inc Insights

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The Company
HQ: Fort Collins, CO
0 Employees
Year Founded: 1870

What We Do

Woodward is an independent designer, manufacturer and service provider of energy control and optimization solutions for aerospace and industrial markets. For 150 years, Woodward has focused its resources and expertise on delivering proven systems that perform under incredible demands. Our customers have come to rely on us to help them address and solve the challenges associated with global efficiency initiatives – from reducing emissions, to increasing energy efficiency, to helping them introduce alternative energy sources.

Why Work With Us

A career at Woodward offers professional and personal growth. You will work alongside the brightest minds in our industry, help develop innovative technology and products, and contribute to our company’s goal of always innovating for a better future. People join Woodward for a job and end up building a career for a lifetime.

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