What you'll do:
- Design complex electro-mechanical solutions for avionics packaging, electrical interconnects, thermal management, and aircraft integration
- Perform structural, preliminary thermal, and modal analyses for avionics to ensure survivability in harsh environments
- Ensure avionics meet performance, safety, environmental, and EMI/EMC compliance standards, including DO-160, DO-254, DO-178C, MIL-STD-810, and MIL-STD-461
- Own your design work from concept to reviews through system validation, failure analysis, and flight test readiness.
Required qualifications:
- B.S. in Mechanical/Aerospace Engineering
- 8+ years of experience in mechanical & electrical equipment design for aerospace, including harness integration and mechanical component design
- Expertise in CAD software (NX, SolidWorks, CATIA, or similar) for 3D modeling, drawing creation, and system layout. Familiarity with eCAD software (Altium, Cadence, Allegro), and harness design software (Capital, Zuken)
- Experience working with electrical engineers to define PCB constraints, develop circuit cards, and care for all the mechanical interfaces
- Familiarity with the PCB layout process and advanced manufacturing methods
- Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing
- Ability to work in a fast-paced, agile development environment with evolving priorities
Preferred qualifications:
- Experience with UAVs, aircraft, or robotic electromechanical systems
- Exposure to environmental and dynamic testing of electronics, including vibration, thermal cycling, and fatigue
- Experience working directly with fabrication shops, contract manufacturers, and suppliers.
- Ability to thrive in startups, R&D, or defense innovation environments
- Active or eligible for U.S. Secret Clearance.
Top Skills
What We Do
Founded in 2015, Shield AI is a venture-backed defense technology company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices in San Diego, Dallas, Washington, D.C., Boston, Abu Dhabi (UAE), Kyiv (Ukraine), and Melbourne (Australia), Shield AI’s technology actively supports U.S. and allied operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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