Sr. Quality Engineer

Posted 18 Days Ago
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North Augusta, SC, USA
In-Office
Senior level
Other • Transportation • Energy
The Role
Leads quality engineering for manufacturing product lines, including ISO 9001 compliance, internal audits, process capability studies, statistical analysis, PPAP, APQP, equipment calibration, inspection processes, and continuous improvement. Partners cross-functionally to resolve operational issues, maintain product and raw material specifications, support customer quality requirements, review testing data, and drive a Right First Time quality culture.
Summary Generated by Built In
Job Requirements

Why work for us?

Alkegen brings together two of the world’s leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. Through global reach and breakthrough inventions, we’re delivering products that enable the world to breathe easier, live greener, and go further than ever before. 

With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry’s most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways.

Alkegen offers a range of dynamic career opportunities with globe-spanning reach. From production operators to engineers, technicians to specialists, sales to leadership, we’re always looking for top talent ready to bring their best.  Come grow with us!

Job Description Summary: Monitors, inspects, and evaluates products to ensure predetermined quality standards are met. Develops and updates testing-related documentation, including test cases, plans, and flaw-reporting procedures.

Responsibilities:

The Sr. QA Engineer provides focus, attention and energy to the strategically important product lines.  This position is responsible for the quality engineering aspects of these products.  Key elements of the position include:  problem solving facilitation, development of quality systems to support customer requirements, quality assurance activity within the product-development cycle, and implementation of statistical methods. Oversees the lifecycle of the product line, from raw material goods in through to customer satisfaction and all manufacturing processes in between. The main objective is to manage Quality assurance and control activities with the mind-set of ‘Right First Time’ to the customer. A hands-on approach of continuous improvement within the process is critical to support the operations team.

  • Develop and manage relationship with customers to minimize charge back costs
  • Support a strategic plan to drive a world-class quality experience for our customers
  • Maintain continued compliance to ISO9001
  • Responsible for leading and managing the Internal Audit Program.
  • Responsible for the establishment, implementation and maintenance of documented procedures to control, calibrate, and maintain all inspection, measuring and test equipment used to demonstrate the conformance of products
  • Responsible for performing and documenting process capability studies for products. Including related studies such as Repeatability & Reproducibility (R&R) and Correlations may also be required.
  • Deliver the quality requirements for the internal Alkegen supply chain, ensure relevant raw material specifications are established and verified during goods receiving, whilst ensuring the saleable production specifications are maintained and aligned to any applicable customer technical specifications
  • Utilize APQP, statistical analysis, PPAP, and problem-solving tools to drive continuous improvement
  • Be an effective influencer of all site functional departments to ensure both compliance and performance is aligned to both Business and Industry standards / expectations
  • Ensure Plant Process Owners take accountability for the effectiveness and efficiency of the respective Key Processes they’re responsible for.
  • Act as a Champion for Quality roll out and be able to influence and drive Quality initiatives and benefits to stakeholders at all levels.
  • Drive a continuous improvement culture at site, ensuring a high level of engagement to the growth and optimization of the existing product and processes
  • Support Lab Manager with physical test data review and product sample review
  • Support QC with Inspection and related processes, including the review and disposition of work in process and finished goods products
  • Aid in the receipt of Return Material Authorizations and the re-testing of such Returns.

 Qualifications/Experience:

  • A Bachelor’s Degree in Chemical/Mechanical/Materials Engineering along with 3+ years of experience in a Chemical/manufacturing environment and/or technical role.
  • Demonstrated Lean Six Sigma experience with statistical analysis and problem solving (e.g. DOE) knowledge required. High level understanding of quality tools Process Capability, Root Cause Analysis, G8D, DFMEA, PFMEA, MSA, and Control Plans.
  • Excellent people, communication, team building and organizational skills are essential. Advanced computer skills in applications such as Microsoft Office, Minitab.
  • A team player, capable of working cross functionally to determine practical solutions to operational issues.
  • Prior experience with ISO or similar quality audit process.

If you are interested in being part of a world class (Function i.e. production/ engineers) here at Alkegen then we would love to hear from you.

At Alkegen, we strive every day to help people – ALL PEOPLE – breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Our diverse and inclusive culture drives our growth & innovation and we nurture it by actively embracing our differences and using our varied perspectives to solve the complex challenges facing our changing and diverse world.

Employment selection and related decisions are made without regard to sex, race, ethnicity, nation of origin, religion, color, gender identity and expression, age, disability, education, opinions, culture, languages spoken, veteran’s status, or any other protected class.

Skills Required

  • Bachelor’s degree in Chemical, Mechanical, or Materials Engineering
  • 3+ years of experience in a chemical, manufacturing, or technical environment
  • Lean Six Sigma experience
  • Knowledge of statistical analysis and problem-solving methods, including DOE
  • Understanding of process capability, Root Cause Analysis, G8D, DFMEA, PFMEA, MSA, and Control Plans
  • Advanced computer skills, including Microsoft Office and Minitab
  • Excellent communication, teamwork, team-building, and organizational skills
  • Ability to work cross-functionally to determine practical operational solutions
  • Prior experience with ISO or similar quality audit processes

Alkegen Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Alkegen and has not been reviewed or approved by Alkegen.

  • Fair & Transparent Compensation — Pay is considered fair or strong in several roles and locations, with mentions of great pay and fair pay for the job. Competitive hourly operator wages and overtime opportunities in some sites reinforce this perception.
  • Leave & Time Off Breadth — Generous PTO, paid holidays, and paid sick days are available, with some salaried roles offering manager‑approved unlimited time off. These elements indicate broad time‑off options across the package.
  • Retirement Support — A 401(k) with employer match, in some cases with immediate vesting, is part of the offering. This reflects structured retirement support across many roles.

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The Company
HQ: Tonawanda, NY
915 Employees
Year Founded: 2021

What We Do

Alkegen is a specialty materials leader serving mission-critical systems that the world is focused on for the future, including: battery technologies, electric vehicles, filtration media, and specialty insulation materials that enable customers to reduce fossil fuel consumption, save energy, and live greener. We help people breathe easier, live greener, and go further than ever before. Our experience speaks for itself. Bringing together two of the world’s leaders in specialty materials, Unifrax and Lydall, Alkegen is a leader in innovation. We are a vertically integrated manufacturer with the global reach and talent to solve your most demanding applications. With 60 manufacturing facilities and 9,000+ highly skilled employees located around the world, we can solve any challenge. Dedicated to sustainability and human health, we are uniquely positioned to help customers impact the environment in meaningful ways. We are Alkegen.

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