Sr. Process Engineer – Assembly & Automation

Reposted Yesterday
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West Haven, CT
In-Office
5-5 Annually
Senior level
Industrial • Manufacturing
The Role
Lead and support assembly operations focusing on process optimization, automation, and Lean manufacturing to enhance performance and efficiency.
Summary Generated by Built In
KX Technologies LLC

As a part of the global industrial organization Marmon Holdings—which is backed by Berkshire Hathaway—you’ll be doing things that matter, leading at every level, and winning a better way. We’re committed to making a positive impact on the world, providing you with diverse learning and working opportunities, and fostering a culture where everyone’s empowered to be their best.

We are seeking a highly motivated Process Engineer to lead and support our assembly operations with a strong focus on process optimization, automation, and Lean manufacturing. The ideal candidate will play a critical role in driving operational excellence, improving assembly line performance, and leading continuous improvement initiatives to enhance safety, quality, delivery, and cost.

Key Responsibilities

  • Develop and optimize assembly processes, ensuring alignment with quality, productivity, and cost targets.
  • Identify and implement automation opportunities (robotics, vision systems, material handling, etc.) to increase efficiency and reduce manual labor.
  • Collaborate with cross-functional teams including design, quality, maintenance, and operations to launch new products and processes into production.
  • Lead and facilitate continuous improvement initiatives using Lean tools such as Kaizen, 5S, Standard Work, SMED, Value Stream Mapping, and Root Cause Analysis.
  • Analyze and resolve process issues through structured problem-solving (e.g., DMAIC, 8D, PDCA).
  • Develop and maintain process documentation, including work instructions, process flow diagrams, PFMEAs, and control plans.
  • Monitor KPIs such as cycle time, OEE, scrap, and downtime; identify trends and take corrective actions.
  • Champion Lean culture within the organization by training, mentoring, and engaging team members at all levels.
  • Evaluate new equipment and technologies; develop business cases and support capital projects from concept through implementation.
  • Ensure compliance with safety, quality, and environmental standards in all process engineering activities.

Qualifications

Required:

  • Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering or related field.
  • 5+ years of experience in process or manufacturing engineering, preferably in a high-volume assembly environment.
  • Proven experience in automation integration and Lean manufacturing principles.
  • Strong knowledge of assembly tooling, fixtures, and workstations.
  • Proficiency in using engineering tools such as AutoCAD/SolidWorks, Excel (advanced), and statistical analysis software (e.g., Minitab).
  • Solid understanding of manufacturing KPIs, Six Sigma basics, and process validation.
  • Strong project management, communication, and leadership skills.

Preferred:

  • Six Sigma Green or Black Belt certification.
  • Experience with PLC programming, robotics, or MES systems.
  • Experience working in cross-cultural or multi-site environments.

Work Environment

  • Majority of work performed in a plant/manufacturing floor environment with exposure to production machinery, noise, and moving equipment.
  • Occasional travel to suppliers or other company sites may be required.

Following receipt of a conditional offer of employment, candidates will be required to complete additional job-related screening processes as permitted or required by applicable law.

We are an equal opportunity employer, and all applicants will be considered for employment without attention to their membership in any protected class. If you require any reasonable accommodation to complete your application or any part of the recruiting process, please email your request to [email protected], and please be sure to include the title and the location of the position for which you are applying.

Top Skills

Autocad
Excel
Minitab
Solidworks
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The Company
Chicago, , IL
485 Employees

What We Do

Marmon Holdings, a Berkshire Hathaway company, comprises more than 120 autonomous businesses serving diverse industries and markets worldwide

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