Sr. Process Control Engineer

Posted Yesterday
Be an Early Applicant
Hiring Remotely in United States
Remote
130K-150K Annually
Senior level
Software • Design
The Role
Develops and commissions PLC-based process control systems for industrial and food and beverage manufacturing environments. Responsibilities include controls hardware specification, electrical documentation review, functional descriptions, PLC programming, instrumentation and control loop design, onsite I/O checks, commissioning, maintenance support, and operator training. The role collaborates with clients, vendors, electrical designers, process engineers, and project managers, with up to 25% travel for customer startups.
Summary Generated by Built In

Sr. Process Control Engineer

 At Salas O’Brien we tell our clients that we’re engineered for impact. This passion for making a difference applies just as much to our team as it does to our projects. That’s why we’re committed to living our values every day: inspiring, achieving, and connecting as shared owners of our success with a focus on a sustainable future.

Building for the long-term means that all our team members can expect to work on amazing projects with a people-first approach to problem solving. It also means that each member of our team has truly limitless potential to build a unique, meaningful, and high-impact career—and they’ll receive great total rewards along the way.

About Us:

Founded in 1975, Salas O’Brien is an employee-owned engineering and professional services firm focused on achieving impact for our clients, our team, and the world. We know that tomorrow’s requirements are today’s opportunities, and we are here to design lasting solutions for pressing challenges.

We work across a variety of industries providing integrated engineering and consulting services. Our specialized experience includes design for data centers, healthcare, science and technology, high-rise buildings, clean energy, education, and other building types as well as structural and building sciences, infrastructure asset management, advanced robotics, and more.

Our technical expertise is paired with an exceptional team of business development, human resources, finance and accounting, information technology, and marketing professionals, all of whom play a key role in bringing our commitments to life every day.


In this role you will:

  • Collaborate with clients, vendors, and cross-functional internal team to determine Process Control needs and solutions.
  • Support Project Managers and Process Engineers in developing estimates for controls hardware and engineering effort.
  • Work with Electrical Designers to specify controls hardware components and develop electrical wiring diagrams.
  • Review electrical installation documents for technical accuracy and ensure the design meets the controls requirements.
  • Write Functional Descriptions that describe how control systems will operate.
  • Develop and test PLC programs based on Functional Descriptions
  • During commissioning, perform onsite IO checks.
  • Commission PLC programs onsite until the systems are in full production, performing maintenance and operator training.
  • Performs other related duties as assigned.

You will be a good fit if:

  • Proficiency in Allen-Bradley PLC Programming Software (RS Logix, Studio 5000)
  • Ability to develop a PLC program from scratch or customize a program based on customer specific templates.
  • Detailed understanding of process instrumentation (flow, mass flow, temperature, pressure) and control loop concepts
  • Proficient in batch controls, recipe management, and CIP circuits
  • Proficient at designing, programming, and configuring Variable Frequency Drive systems, specifically Rockwell hardware.
  • Proficiency in interpreting P&ID drawings
  • Experience with liquid processing including pumps, blending, filtration, heat transfer, etc.
  • Experience with utility (steam, water, air, NH3, etc.) design and impacts on process design.
  • Ability to perform in a design team environment.
  • Experience working with multi trade-based vendors/contractors.
  • Experience in plant operations and industrial environments understanding control system impacts to maintenance and other work processes.
  • Proficiency in Microsoft Office Suite (Outlook, Excel, Word, Project, et.)
  • Technical Writing expertise
  • Leadership skills. Good verbal and written communication skills
  • Attentiveness to detail, follow-up procedures, and documentation of action
  • Proficient in time management and personal organization

Qualifications:

  • Bachelor’s degree in electrical or chemical engineering
  • 5 years Process Controls experience in the Pulp and Paper or Food and Beverage Industries
  • Experience programming legal PLCs and familiarity with USDA requirements for pasteurizers.
  • Proficiency in Wonderware InTouch, Wonderware Archestra, and FactoryTalk HMI development
  • Experience designing controls system networks using Ethernet.
  • Experience in Food & Beverage Manufacturing

Work Environment:

  • 50% standard office setting
  • 50% shop and manufacturing facility

Physical Demands:

Sufficient mobility to work in an office setting; stand or sit for prolonged periods of time. Must have ability to walk long distances and possess the flexibility to maneuver in and around machinery to take measurements. When on customer startups, must be able to travel long distances by car or plane and have the stamina to work extended hours (12+ hours per day) for up to 14 continuous days.

Location:

Travel: Up to 25%

Compensation & Benefits:

The expected base salary range for this role is $130,000 - $150,000 USD per year. Actual compensation will be determined based on a number of factors including skills, experience, qualifications, and location.

This role is also eligible for performance-based bonuses and a comprehensive U.S. based benefits package, including:

  • Medical, dental, and vision insurance
  • 401(k) with company match
  • Paid time off and company holidays
  • Wellness programs and employee assistance resources
  • Professional development support

For more information, visit our full benefits overview here.

Equal Opportunity Employment Statement

Salas O’Brien provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, colour, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state/provincial, or local laws. Salas O’Brien will accommodate the disability-related needs of applicants as required by law.

 

Third-Party Agency Notice
Salas O’Brien does not accept unsolicited resumes from external recruiters or agencies. We only work with approved partners engaged directly by our Talent Acquisition team for specific searches. Unsolicited submissions will not be eligible for placement fees.

Qualifications Education Required Bachelors or better. Experience Required 5 years Process Controls experience in the Pulp and Paper or Food and Beverage Industries Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

Skills Required

  • Bachelor's degree in electrical or chemical engineering
  • Five years of process controls experience in the pulp and paper or food and beverage industries
  • Experience programming PLCs
  • Familiarity with USDA requirements for pasteurizers
  • Proficiency in Wonderware InTouch
  • Proficiency in Wonderware Archestra
  • Proficiency in FactoryTalk HMI development
  • Experience designing control system networks using Ethernet
  • Experience in food and beverage manufacturing
  • Proficiency in Allen-Bradley PLC programming software, including RSLogix and Studio 5000
  • Ability to develop PLC programs from scratch or customize customer-specific templates
  • Understanding of process instrumentation and control loop concepts
  • Experience with batch controls, recipe management, and CIP circuits
  • Experience designing, programming, and configuring Variable Frequency Drive systems using Rockwell hardware
  • Proficiency interpreting P&ID drawings
  • Experience with liquid processing, including pumps, blending, filtration, and heat transfer
  • Experience with utility design involving steam, water, air, and ammonia
  • Experience working with multi-trade vendors and contractors
  • Experience in plant operations and industrial environments
  • Proficiency in Microsoft Office Suite, including Outlook, Excel, Word, and Project
  • Technical writing expertise
  • Leadership and strong verbal and written communication skills
  • Attention to detail, follow-up, and documentation skills
  • Strong time management and personal organization
  • Ability to work in office, shop, and manufacturing facility environments
  • Ability to travel long distances by car or plane and work extended hours during customer startups

Salas O'Brien Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Salas O'Brien and has not been reviewed or approved by Salas O'Brien.

  • Healthcare Strength — Healthcare options include multiple medical, dental, and vision plans with an individual medical option at no premium, plus no‑cost preventive medications and mental‑health resources. Employer‑paid disability and life coverage further strengthen the safety net.
  • Leave & Time Off Breadth — Time off includes a base PTO allotment plus company office‑closure days and paid parental leave for births, adoptions, and foster placements. Feedback suggests the breadth of leave is a standout component of the package.
  • Retirement Support — Retirement benefits include a 401(k) employer match with a potential additional company stock contribution, along with RRSP support in Canada and a student‑loan payment 401(k) match in the U.S. These features provide structured long‑term savings support beyond base pay.

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The Company
HQ: Irvine, California
2,062 Employees

What We Do

Salas O’Brien is an employee-owned engineering and technical services firm focused on advancing the human experience through the built environment. Our team is engineered for impact™, helping clients achieve critical goals, advancing our team members through growth and opportunity, and operating at the center of important global issues, including sustainability and decarbonization. We are a top firm as ranked by Engineering News-Record and Consulting-Specifying Engineer, and we have appeared for over a decade on the Inc. 5000 list of North America’s fastest-growing private companies.

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