For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.
Ready to Power a Smarter World with us?
We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor.
Key Responsibilities:
- Advanced Manufacturing & Engineering Execution
- Lead the design, development, and industrialization of wire harness systems for production environments.
- Project & Program Management
- Own end-to-end project execution across engineering and manufacturing phases.
- Team Leadership (Technicians & Shop-Floor Support)
- Provide direct supervision to harness technicians and lab/build personnel.
- Manufacturing Integration & Operational Excellence
- Partner closely with production teams to optimize line layout, tooling, and build efficiency.
- Technical Expertise
- Define harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production.
- Lead FMEA (DFMEA/PFMEA), control plans, and validation activities.
- Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems.
Required Qualifications:
- Bachelor’s degree in Engineering or Industrial Technology
- 5 years related experience in the Engineering function within a similar working environment.
Preferred Qualifications:
- Proven experience supporting production, NPI, and manufacturing ramp-ups
- Experience leading technicians or shop-floor teams
- Strong understanding of manufacturing processes, assembly methods, and quality systems
- Demonstrated project management experience with cross-functional teams
- Experience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume production
- PMP certification or equivalent program management experience
- Lean / Six Sigma (Green Belt or higher)
- Familiarity with automation, digital manufacturing tools, or Industry 4.0 practices
- Experience with high-voltage or complex electrical systems
Key Competencies:
- Strong engineering-to-manufacturing integration mindset
- Hands-on leadership with shop-floor presence
- Execution focus with high accountability
- Continuous improvement and Lean thinking
- Ability to balance technical depth with operational speed
- Strong communication across engineering and operations
Work Environment: Predominantly on-site in manufacturing and engineering environments. High interaction with production floor, labs, and cross-functional teams. Occasional travel to suppliers, validation sites & Production Sites
“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”
Skills Required
- Bachelor's degree in Engineering or Industrial Technology
- Minimum 5 years related engineering experience in a similar manufacturing environment
- Design and industrialization of wire harness systems including connectors, terminals, routing, shielding, protection systems, and production fixtures/tooling
- Lead DFMEA/PFMEA, control plans, validation activities, and quality documentation
- Proficiency with CAD/ECAD and PLM tools (CATIA, NX, Creo, Capital, Zuken E3, PLM systems)
- Experience supervising or providing direct leadership to harness technicians and shop-floor personnel
- Proven experience supporting production, NPI, and manufacturing ramp-ups
- Project management experience with cross-functional teams; PMP certification is a plus
- Lean / Six Sigma (Green Belt or higher) or continuous improvement experience
- Familiarity with automation, digital manufacturing tools, Industry 4.0 practices
- Experience with high-voltage or complex electrical systems
What We Do
Generac is a leading energy technology company committed to powering a smarter world. Our purpose is to lead the evolution to a more resilient, efficient, and sustainable world through our backup and prime power systems. As a company, we are committed to sustainable, cleaner energy products poised to revolutionize the 21st century electrical grid. Founded in 1959, Generac introduced the first affordable backup generator and later created the category of automatic home standby generators. Generac’s people contribute to the company’s growth and success by living our corporate values everyday - integrity, innovation, agility, teamwork, and excellence. We foster a culture that supports diversity, equity, inclusivity, and good corporate citizenship, globally. If you're interested in powering your future with Generac, visit www.generac.com/about-us/careers to find a position that fits your career goals and celebrated talents. #PoweringPossibilities #ThePowerOfGenerac
