Sr. Hardware Development Engineer

Posted 8 Days Ago
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Long Beach, CA, USA
In-Office
145K-185K Annually
Senior level
Aerospace • Hardware • Defense • Manufacturing
The Role
Lead end-to-end development of flight hardware from concept through design, analysis (FEA/CFD/thermal), manufacturing, qualification, and field support. Own CAD/drawing release and configuration, drive DFM/DFA, write/execute test procedures, analyze results, and mentor junior engineers while collaborating with propulsion, avionics, GNC, manufacturing, and test teams.
Summary Generated by Built In
Long Wall Company was created in 2024 to accelerate missile defense technology for the U.S. and our allies. Building on the RS1 and GS0 launch systems, Long Wall develops containerized, mass-producible missile defense systems and offers rapid, low-cost flight testing. We believe that the future of global security and stability require defensive technology that is lower cost, higher performing, better tested, and more broadly distributed than is possible today. Join us.
 
What we look for
Mission-Driven Problem Solvers. The aerospace frontier demands ingenuity. We want Team members who approach challenges with curiosity, embrace failure as a learning opportunity, and stay focused on delivering the best solution for the mission.
 
Total Ownership. We seek staff and engineers who take full responsibility for contributing to and delivering flight-ready work while recognizing that no one succeeds alone. The best engineers, corporate professionals, and technicians make their teammates better. Knowing that complementary skills create force multiplication and drive mission success.

Sr. Hardware Development Engineer

DESCRIPTION

As a Senior Hardware Development Engineer at Long Wall, you are the technical owner of complex hardware products that fly. You are versatile, working in the lab as often as at your desk, and own products ranging from fluid manifolds and tubing systems to primary structure and avionics enclosures. You take your products from concept through design, manufacturing, qualification, and field support, and you set the technical bar for the engineers around you. You collaborate closely with propulsion, avionics, GNC, manufacturing, and test teams to deliver integrated, flight-ready systems in a fast-moving, evolving-priorities environment.

RESPONSIBILITIES:

    • Take total ownership of complex Long Wall engineering products from ideation through design, manufacturing, qualification, and field support
    • Lead the mechanical design, drawing release, and configuration management of flight and ground hardware in industry-standard CAD tools
    • Own the analysis stack for your products—hand calculations, FEA, CFD, thermal, and tolerance analyses—to validate designs against structural, thermal, and fluid performance requirements
    • Drive design for manufacturability (DFM) and design for assembly (DFA), partnering closely with technicians, machinists, and suppliers to deliver hardware on cost and schedule
    • Write and execute test procedures (component qualification, acceptance, integrated checkouts); analyze data and iterate designs based on results
    • Author and present technical documentation—requirements, ICDs, design reviews, test plans, and reports—to internal and external stakeholders
    • Mentor junior engineers, lead design reviews, and serve as the go-to technical resource on your product line

BASIC QUALIFICATIONS:

  • Bachelor’s degree in mechanical, Aerospace, or related engineering discipline from an accredited university AND 8 years of related industry experience;
    • OR Master’s degree AND 6 years of related experience;
    • OR Ph.D. AND 3 years of related experience

REQUIRED SKILLS AND EXPERIENCE:

  • Experience taking aerospace or defense hardware from prototype through flight qualification and field support
  • Ability to develop scripts in Python or MATLAB for automation and analysis
  • Hands-on experience with assembly, integration, and test of flight hardware in a fast-paced lab environment
  • Experience designing for containerization, rate production, or other mass-producibility constraints
  • Familiarity with U.S. missile defense, launch, or hypersonics programs
  • Demonstrated ability to mentor junior engineers and lead technical design reviews

PREFERRED SKILLS AND EXPERIENCE:

  • Experience taking aerospace or defense hardware from prototype through flight qualification and field support
  • Ability to develop scripts in Python or MATLAB for automation and analysis
  • Hands-on experience with assembly, integration, and test of flight hardware in a fast-paced lab environment
  • Experience designing for containerization, rate production, or other mass-producibility constraints
  • Familiarity with U.S. missile defense, launch, or hypersonics programs
  • Demonstrated ability to mentor junior engineers and lead technical design reviews

ADDITIONAL REQUIREMENTS:

  • Ability to sit or stand for extended periods of time
  • Ability to use a computer to complete assignments
  • Ability to communicate with individuals and groups in person, by phone and telepresence
  • Ability to lift up to 50 lbs
  • While performing the duties of this job, the employee will typically work in an office environment

ITAR Requirement
This position requires access to information protected under US export control laws, including the International Traffic in Arms Regulations and/or the Export Administration Regulations.  As such, US person status (including US citizens, U.S. permanent residents, individuals granted U.S. asylum status, or individuals admitted in U.S. refugee status) is a required qualification for this position.
 
Equal Opportunity Employer
We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, protected veteran status, disability, genetics, or citizenship status (when otherwise legally authorized to work and access export-controlled data) and will not be discriminated against on the basis of such characteristics or any other status protected by the laws or regulations in the locations where we operate. We encourage applicants of all ages.

Skills Required

  • Bachelor's in Mechanical, Aerospace, or related engineering AND 8 years experience; OR Master's AND 6 years; OR Ph.D. AND 3 years
  • Experience taking aerospace or defense hardware from prototype through flight qualification and field support
  • Ability to develop scripts in Python or MATLAB for automation and analysis
  • Hands-on experience with assembly, integration, and test of flight hardware in a lab environment
  • Experience designing for containerization, rate production, or other mass-producibility constraints (DFM/DFA)
  • Familiarity with U.S. missile defense, launch, or hypersonics programs
  • Lead mechanical design, drawing release, and configuration management using industry-standard CAD tools
  • Own analysis stack: hand calculations, FEA, CFD, thermal, and tolerance analyses to validate designs
  • Write and execute test procedures (component qualification, acceptance, integrated checkouts) and analyze test data
  • Demonstrated ability to mentor junior engineers and lead technical design reviews
  • US person status required per ITAR (US citizens, permanent residents, asylees, refugees)
  • Ability to sit or stand for extended periods, use a computer, communicate in person/by phone/telepresence, and lift up to 50 lbs
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The Company
52 Employees
Year Founded: 2024

What We Do

Long Wall is an American aerospace company based in Long Beach, California, that specializes in developing and manufacturing deployable launch vehicles and infrastructure for missile defense. Formerly known as ABL Space Systems, the company focuses on creating containerized, mass-producible missile defense systems and providing rapid, low-cost flight testing to enhance global security and stability through advanced defensive technology.

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