The Role
Lead and improve ceramic plate fabrication processes (batching, casting, green plate fabrication, bake out, firing, finishing) to drive yield and efficiency. Implement SPC, FMEA, MSA, and qualification plans, mentor engineers, collaborate across transfer, operations, and metallization teams, update procedures, troubleshoot production issues, and evaluate suppliers and maintenance impacts.
Summary Generated by Built In
Job Summary & ResponsibilitiesKey ResponsibilitiesSkills, Knowledge and ExpertisePay Range
- Perform and lead tasks, projects and all processes for plate ceramic plate fabrication in support of manufacturing (batching, casting, green plate fab, bake out, firing and finishing.
- Focus will be on driving yields improvements and process efficiency
- Instill proper data collection and statistical process control
- Through expertise and the above, guide improvements to production processes
- Mentor and guide other process engineers in this group
- High level of collaboration with Ceramics and Process Transfer Teams, and with Front End Operations Supervisor, directed towards process improvements
- Significant collaborative engagement with engineers in back end processing (such as metallization) to help ensure that process improvements are fully vetted through final product.
- Provide and execute qualification plans for process improvements
- Provide and execute qualification plans for new equipment
- Update operators (and technicians) on procedure changes, production and quality issues
- Direct, train, and transfer skills/knowledge to operator, engineers and engineering technicians
- Investigate new suppliers, technologies for improving production, quality, end cost and throughput.
- Evaluate impact of Preventative Maintenance on yield/quality and co-ordinate execution of P.M. schedules; evaluate all maintenance and its possible indicators of problems.
- Assist Purchasing, Maintenance, and Operations to determine proper purchase/supply of spare parts, maintenance equipment, and manufacturing equipment.
- Update procedures based on changes in manufacturing or engineering improvements as well as environmental issues (ISO9001, ISO14001).
- Execute FMEA, SPC, MSA processes
- Conduct problem troubleshooting (fishbone analysis etc).
- BS or MS degree in engineering with an emphasis in materials science, ceramic, or process engineering
- 5 years successful ceramic process engineering experience with a high performing passive components company (including direct experience with ceramic processes noted above).
- Serve as a key subject matter expert in ceramic processing for the KCC site
- Strong data management skills (data management, interpretation and SPC evaluations to guide improvements
- Self-directed, highly professional and collaborative
- Direct engagement with process transfer group
- Strong verbal and written communication skills
- Strong attention to detail and propensity for accuracy of work product
- Accountability to the timelines of task completion
- Able to manage multiple tasks and priorities within a fast-paced workplace
- Strong problem solving skills
- Experience in total quality, six sigma or other similar environments preferred.
The pay range for this role is $90,000 - $125,000 annually
#KPD
$90,000 - $125,000 annually
Skills Required
- BS or MS degree in engineering with emphasis in materials science, ceramics, or process engineering
- Minimum 5 years ceramic process engineering experience at a passive components manufacturer (including batching, casting, green plate fabrication, bake out, firing, finishing)
- Direct experience with metallization and back-end ceramic processing collaboration
- Hands-on experience executing SPC, FMEA, and MSA and applying statistical process control
- Strong data management, interpretation, and SPC evaluation skills to guide process improvements
- Experience creating and executing qualification plans for process improvements and new equipment
- Familiarity with ISO9001 and ISO14001 and updating procedures to meet manufacturing/environmental requirements
- Proven ability to mentor and guide other process engineers and transfer skills to operators/technicians
- Strong verbal and written communication, attention to detail, and ability to manage multiple priorities in a fast-paced environment
- Experience in total quality, Six Sigma, or similar environments
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The Company
What We Do
Knowles Corporation is a global leader and provider of advanced audio and precision device solutions. The company specializes in high-performance capacitors, RF and microwave filters, and micro-acoustic components, such as microphones and balanced armature speakers. It serves a wide range of demanding end markets, including consumer electronics, hearing health, medical technology, defense, aerospace, and industrial electrification.
