Six Sigma Black Belt Engineer

The Six Sigma Black Belt Engineer is an expert in Six Sigma methodologies with a proven track record of leading cross-functional teams to identify and resolve critical production and product-related issues. This individual contributor role demands a deep understanding of structured problem-solving frameworks and hands-on application of the Six Sigma toolkit in manufacturing or product development environments. The ideal candidate will have a strong mechanical, electrical, or mechatronics engineering background and a results-oriented approach to driving continuous improvement and operational excellence.

General Responsibilities:

• Lead Structured Problem-Solving Efforts:

-Facilitate Six Sigma projects, driving the team from problem identification and definition to the implementation of permanent corrective actions.

-Use tools such as DMAIC, root cause analysis, FMEA, statistical analysis, and control charts to address production and product issues.

• Support Production and Product Quality:

-Act as a technical leader in solving major production and product quality issues.

-Collaborate with cross-functional teams to analyze performance gaps and develop sustainable solutions.

• Data-Driven Analysis:

-Apply statistical tools to analyze production data, identify trends, and establish process baselines.

-Use hypothesis testing, regression analysis, and DOE (Design of Experiments) to verify potential solutions.

• Documentation and Reporting:

-Document and present findings, improvement plans, and project results to stakeholders.

-Maintain clear records of methodologies, actions, and outcomes to ensure traceability and repeatability.

• Training and Mentorship:

-Provide guidance to Green Belts and other team members on Six Sigma tools and methodologies.

-Foster a culture of continuous improvement by sharing knowledge and best practices.

• Support Continuous Improvement Initiatives:

-Participate in or lead Kaizen events and Lean Six Sigma workshops to enhance operational efficiency.

-Drive process standardization, cost reduction, and quality improvement across the organization.

Experience / Qualifications
• A university degree required (i.e. Bachelors degree) in Mechanical, Electrical, Mechatronics Engineering or equivalent relevant work experience

• Six Sigma Black Belt is mandatory

• Proven track record of leading Six Sigma projects with quantifiable results
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

Preferred Qualifications:

•Experience in automotive, aerospace, or similar high-precision industries.

•Knowledge of Lean principles and tools (e.g., Value Stream Mapping, 5S).

•Familiarity with ISO or IATF quality management standards.

Key Performance Indicators (KPIs):

•Number of successfully completed Six Sigma projects.

•Measurable improvements in production KPIs (e.g., yield, downtime, defect rate).

•On-time delivery of corrective actions and project milestones.

•Reduction in cost of poor quality (COPQ).

SmarterTogether

• Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing

• Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication

•  As OneSensata, we are working together to make things work together 

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