Senior Staff Controls Engineer

Posted 5 Days Ago
Be an Early Applicant
Sussex, WI, USA
In-Office
Senior level
Appliances • Industrial • Manufacturing
The Role
Leads controls engineering for new product development and legacy-system improvement, including control design, tuning, simulation, PLC programming, testing, validation, and electrical integration. Defines requirements, evaluates safety, reliability, cost, and manufacturability, and supports products through design and release. Collaborates cross-functionally, develops verification plans, mentors engineers, writes standards, and provides technical leadership. The field-based role requires occasional customer and plant travel.
Summary Generated by Built In
We believe power is a promise - a shared commitment to be there for others when it matters most.

For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.


Ready to Power a Smarter World with us?

The Senior Staff Controls Engineer role is field-based and is responsible for providing expertise regarding new product development as well as continuous improvement of legacy systems.  Day to day responsibilities include control design and tuning, simulation development, PLC programming, and electrical system integration. The role interfaces with the cross functional teams across the organization to facilitate product development through design, validation, and release. 
Major Responsibilities:

  • Designs, validates, and brings new products to market. 
  • Specifies precise new product functional requirements; designs, tests and integrates complex components to produce final designs; and evaluates the design's overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety. 
  • Designs, develops, executes and evaluates fitness-for-use testing, product specifications and process validation plans for a variety of complex products and/or components; creates and reviews material part specifications and bills of materials. 
  • Collaborates with internal manufacturing partners, contract manufacturers, designers and product specialists to optimize complex and advanced designs for manufacturability. 
  • Supporting product development plans (schedule, product cost, meeting design inputs)
  • Acts as a resource to mentor and teach less experienced engineers
  • Travel required (customer sites, but mostly local travel to our plants)
  • Other duties as assigned.

Minimum Job Requirements:

  • Bachelor of Science Degree in Electrical Engineering or Mechanical or related discipline.
  • 10+ years of relevant work experience;

Knowledge / Skills / Abilities

  • Ability to perform detail-oriented work with a high degree of accuracy on multiple, complex projects,
  • Proven expertise in developing control algorithms across diverse power control and power management applications.
  • Expertise in closed loop control tuning, stability analysis, and performance optimization of advanced control algorithms.
  • Expertise in model-based design methodologies, including development of high-fidelity system simulations, automated design verification and production-ready auto code generation.
  • Experience in test & validation plan and procedure development and execution including multiple methods (HIL/SIL, bench component and/or system testing, fault injection methods, etc.);
  • Experience sitting on a regulatory committee in a technical role.
  • Strong written communication and presentation skills.
  • Ability to translate technical information to all audiences.
  • Applies engineering knowledge and experience to improve products, services and processes.
  • MS Excel, MS Word.
  • Experience with machine design.
  • Previous experience using SAP or equivalent ERP.

Preferred Job Requirements

  • Master’s degree in electrical or mechanical engineering with focus on control engineering.

Knowledge / Skills / Abilities

  • Works independently, with guidance in only the most complex technical issues
  • Requires specialized in-depth knowledge and/or breadth of expertise.
  • Interprets internal or external business issues and recommends solutions / best practices, strong business acumen
  • Solves complex problems
  • Takes a broad perspective to identify solutions
  • Strong decision-making skills
  • May lead small- to medium-sized cross-functional technology development teams to achieve milestones and objectives.
  • Ensure success cross-functionally.                                                                                                                 
  • Coaches and mentors less experienced engineers.                                                   
  • Offer recommendations and implement solutions.
  • Take ownership of designs
  • Is recognized as an expert in own area within the organization.
  • Writes standards and procedures
  • Leading efforts to improve the financial impact of engineering and related cross-functions on the business
  • Excellent conceptualization, visualization, and creativity
  • Excellent time management, prioritization, and analytical problem solving       

Physical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls.  The employee is regularly required to stand and walk.  On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders.  The employee must occasionally lift up to 25 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus. Occasional travel and valid Driver’s License required.              


“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”

Skills Required

  • Bachelor of Science degree in Electrical Engineering, Mechanical Engineering, or a related discipline
  • 10+ years of relevant work experience
  • Expertise developing control algorithms for power control and power management applications
  • Expertise in closed-loop control tuning, stability analysis, and performance optimization
  • Experience with model-based design, high-fidelity system simulations, automated design verification, and production-ready auto code generation
  • Experience developing and executing test and validation plans using HIL/SIL, bench testing, system testing, and fault injection
  • Experience serving on a regulatory committee in a technical role
  • Experience with machine design
  • Proficiency with MS Excel and MS Word
  • Previous experience using SAP or an equivalent ERP system
  • Valid driver's license
  • Master's degree in Electrical or Mechanical Engineering with a focus on control engineering
Am I A Good Fit?
beta
Get Personalized Job Insights.
Our AI-powered fit analysis compares your resume with a job listing so you know if your skills & experience align.

The Company
HQ: Waukesha, Wisconsin
3,437 Employees
Year Founded: 1959

What We Do

Generac is a leading energy technology company committed to powering a smarter world. Our purpose is to lead the evolution to a more resilient, efficient, and sustainable world through our backup and prime power systems. As a company, we are committed to sustainable, cleaner energy products poised to revolutionize the 21st century electrical grid. Founded in 1959, Generac introduced the first affordable backup generator and later created the category of automatic home standby generators. Generac’s people contribute to the company’s growth and success by living our corporate values everyday - integrity, innovation, agility, teamwork, and excellence. We foster a culture that supports diversity, equity, inclusivity, and good corporate citizenship, globally. If you're interested in powering your future with Generac, visit www.generac.com/about-us/careers to find a position that fits your career goals and celebrated talents. #PoweringPossibilities #ThePowerOfGenerac

Similar Jobs

Optum Logo Optum

Team Lead

Artificial Intelligence • Big Data • Healthtech • Information Technology • Machine Learning • Software • Analytics
In-Office
Waukesha, WI, USA
160000 Employees
20-36 Hourly

Optum Logo Optum

Part-Time Associate Patient Care Coordinator

Artificial Intelligence • Big Data • Healthtech • Information Technology • Machine Learning • Software • Analytics
In-Office
Waukesha, WI, USA
160000 Employees
16-29 Hourly

Optum Logo Optum

Part-Time Associate Patient Care Coordinator

Artificial Intelligence • Big Data • Healthtech • Information Technology • Machine Learning • Software • Analytics
In-Office
Waukesha, WI, USA
160000 Employees
16-29 Hourly

Optum Logo Optum

Accountant

Artificial Intelligence • Big Data • Healthtech • Information Technology • Machine Learning • Software • Analytics
In-Office
La Crosse, WI, USA
160000 Employees
24-43 Hourly

Similar Companies Hiring

Rosendin Thumbnail
Other • Manufacturing
San Jose, CA
6219 Employees
Amalgamated Sugar Thumbnail
Food • Greentech • Agriculture • Industrial • Manufacturing
Boise, Idaho
768 Employees
Ford Energy Thumbnail
Automotive • Software • Energy • Utilities • Manufacturing • Renewable Energy
Glendale, Kentucky
55 Employees

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account