Senior Hardware Test Engineer

Posted 2 Months Ago
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San Francisco, CA, USA
In-Office
145K-235K Annually
Senior level
Aerospace
The Role
Owns reliability for complex satellite hardware from concept through production and on-orbit operations. Develops qualification and validation testing, automates test equipment in Python, establishes reliability targets and mission profiles, leads DFMEA and fault-tree analyses, builds reliability models, performs Weibull and physics-of-failure analysis, investigates failures, coordinates destructive analysis, analyzes telemetry, and mentors engineers.
Summary Generated by Built In

Astranis builds advanced satellites for high orbits, expanding humanity’s reach into the solar system. Today Astranis satellites provide dedicated, secure networks to highly-sophisticated customers across the globe – large enterprises, sovereign governments, and the US military. 

With five satellites on orbit and many more set to launch soon, the company is servicing a backlog of more than $1 billion of commercial contracts. Astranis is the preferred satellite communications partner for buyers with stringent requirements for uptime, data security, network visibility, and customization.

Astranis has raised over $1.2 billion from some of the world’s best investors, including Andreessen Horowitz, Baillie Gifford, Blackrock, Fidelity, Franklin Templeton, and Snowpoint, and employs a team of 500 engineers and entrepreneurs. Astranis designs, builds, and operates its satellites out of its 153,000 sq. ft. headquarters in Northern California, USA.

Senior Hardware Test Engineer

As a Senior Hardware Test Engineer, you'll work across engineering disciplines to make sure our hardware meets the highest bar for quality and reliability. You'll own testing from concept through high-rate production. That means building the test plans and systems that prove out designs, running the labs that generate the evidence, presenting results that drive key decisions, and following failures through to corrective action. The ideal candidate is self-driven and has built test systems and software from the ground up.

Responsibilities 
  • Work cross-functionally to define test requirements and choose test methods that cover the stresses hardware sees in its operating environment.
  • Write and run qualification and validation test plans, including functional, thermal cycling, vibration, shock, TVAC, accelerated life, and HALT/HASS testing.
  • Design, build, and automate test equipment, fixtures, and instrumentation end to end in Python, maximizing throughput to keep up with fast design cycles.
  • Select, operate, and maintain environmental chambers, data acquisition systems, custom test racks, and measurement equipment.
  • Write test procedures and reports, and present results clearly to stakeholders and leadership.
  • Lead failure investigations and see corrective actions through to closure.
Requirements
  • B.S. in Electrical or Computer Engineering, Physics, or a related field.
  • 5+ years testing power electronics, avionics, or other high-reliability electronic hardware.
  • A passion for hardware development, including working in a fast-paced environment and hands-on design and development
  • Comfort with ambiguity and turning high-level requirements into clear design/test objectives
  • Experience with environmental chambers, automated test equipment, and test fixtures.
  • Strong ability to read schematics and understand circuits.
  • Hands-on experience with oscilloscopes, DMMs, DAQs, power supplies, electronic loads, and SMUs.
  • Experience with digital interfaces and protocols, such as CAN, SPI, I2C, UART, and Ethernet.
  • Proficiency in Python for test automation and data analysis.
  • Strong technical writing, including test plans, reports, requirements, and specifications.
Bonus
  • High voltage testing experience.
  • Vacuum or TVAC testing experience.
  • Knowledge of electronics reliability and failure mechanisms.
  • Familiarity with ASTM, JEDEC, IEEE, ISO, and MIL test standards.
  • Familiarity with HITL/SITL testing, Linux, and SQL.
What we offer: 
 
All our positions offer a compensation package that includes equity and robust benefits.
 

Base pay is just one component of Astranis’s total rewards package. Your compensation also includes a significant equity package via incentive stock options, high-quality company-subsidized healthcare, disability and life insurance, 401(k) retirement planning, flexible PTO, and free on-site catered meals.

Astranis pay ranges are informed and defined through professional-grade salary surveys and compensation data sources. The actual base salary offered to a successful candidate will additionally be influenced by a variety of factors including experience, credentials & certifications, educational attainment, skill level requirements, and the level and scope of the position.
Base Salary
$145,000—$235,000 USD
U.S. Citizenship, Lawful Permanent Residency, or Refugee/Asylee Status Required
(To comply with U.S. Government space technology export regulations, applicant must be a U.S. citizen, lawful permanent resident of the United States, or other protected individual as defined by 8 U.S.C. 1324b(a)(3))
 
Our mission and products are built for everyone, regardless of gender, race, creed, or background. We believe in a diverse and inclusive workplace, and we invite all people to join our team and bring their unique perspectives to make us stronger.
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Skills Required

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Physics, Materials Science, or an equivalent technical discipline
  • 5+ years of experience in reliability, test, or design engineering on high-reliability hardware, or 3+ years with a master’s degree
  • Hands-on testing experience with mechanical, electrical, and electromechanical systems
  • Experience with sensors, actuators, instrumentation, and data acquisition devices
  • Experience establishing reliability engineering frameworks covering reliability analysis, development testing, production testing, and field data analysis
  • Experience generating qualification test requirements and executing tests to characterize product behavior and improve designs and reliability estimates
  • Expertise in one or more areas including EEE piece parts, avionics, PCBA reliability, battery systems, EV powertrain or high-voltage devices, thermal systems, actuators, or solar cells
  • Experience owning reliability infrastructure, including test labs, chambers, failure analysis equipment, metrology, instrumentation, automated testing equipment, and fixtures
  • Proven track record of driving systemic improvements and shaping engineering strategy
  • Expertise in FMEA or FMECA, fault-tree analysis, predictive modeling, and Weibull analysis
  • Failure investigation experience with a record of solving problems and preventing recurrence
  • Design review experience with PDR, CDR, or MRR
  • Strong technical writing skills for test plans, reports, requirements, standards, and specifications
  • Working proficiency in Python, C++, or another programming language
  • Master’s degree in engineering or a degree specifically in Reliability Engineering
  • Familiarity with ASTM, JEDEC, IEEE, ISO, and MIL test standards
  • Experience with Weibull++, ReliaSoft, or equivalent software
  • High-voltage testing experience
  • Experience using JMP, Python, or R for data analysis
  • Familiarity with Linux, shell scripting, software or firmware HITL/SITL, and Python or SQL for data analysis
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The Company
HQ: San Francisco, CA
279 Employees
Year Founded: 2015

What We Do

Astranis is building small, low-cost telecommunications satellites. Our mission is to help get online the 4 billion people who are without internet access.

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