The Senior Quality Engineer provides technical leadership for quality investigations, CAPA activities, risk assessments, process validation, change management, supplier quality activities, and customer complaint investigations. This role partners closely with cross-functional teams to maintain a robust Quality Management System (QMS) and support business growth while maintaining compliance with ISO 9001, GMP principles, and customer requirements.
Essential Duties and Responsibilities:
- Use investigative tools to perform investigations and root cause analysis for manufacturing and R&D projects and quality processes.
- Perform FMEA analysis, RCA, Gauge R&R studies, statistical evaluation, and process control activities to resolve and prevent quality and reliability concerns.
- Monitor the metrology and calibration activities to ensure quality objectives are being met and that adequate procedures and work instructions are in place.
- Prepares quality/inspection plans, procedures and instructions, and product / raw materials specifications.
- Performs testing, validation, equipment qualifications, and data analysis. Make recommendations for changes in equipment, products, or test methods.
- Reviews manufacturing planning for appropriate quality requirements.
- Prepares appropriate documentation for critical quality control points throughout the manufacturing processes. Ensures documentation contains the necessary criteria and provisions for effective inspection and testing.
- Compile and analyze data related to quality and manufacturing issues and initiate CAPA. Monitor and verifies the completion and effectiveness of corrective actions.
- Perform investigations and prepare reports for customer complaints.
- Conducts or participates in ISO audits, internal audits, and Customer audits.
- Prepare and review Quality Technical Agreements and supplier evaluation surveys.
- Support process/product improvement projects, product design reviews, products and raw materials non-conformance investigations, review and disposition.
- Perform ISO, GDP, and technical training.
- Interface at all organizational levels within the company, customers, and suppliers.
- Act as direct quality liaison with Engineering, Manufacturing, Marketing and customers.
- May serve as Lab Safety Coordinator in conjunction with the company’s Hazard Communication Program.
Travel Requirements:
- Occasional travel may be required based on business needs.
Education and/or Work Experience Requirements:
- Bachelor’s degree in Engineering or Life Science.
- 7+ years Quality Engineering and/or Manufacturing Engineering experience.
- Demonstrates working knowledge of ISO 9001 quality system and/or FDA 21 CFR 820 quality regulations.
- Knowledge of Investigative / problem solving tools and scientific/technical investigations.
- Experience/training in quality planning, CAPA, quality auditing, root cause analysis, and statistical data analysis.
- Good interpersonal, verbal communication and writing skills. Able to express thoughts and concepts at both technical and administrative level.
- Demonstrated ability to proficiently review technical and quality requirements, deal with nonverbal symbolism (i.e., formulas, scientific equations, graphs, etc.).
- Good knowledge and skills in the use of advanced computer programs for word processing, spreadsheets, database and flow charts
Preferred Qualifications:
- ASQ Certified Quality Engineer (CQE)
- ASQ Certified Quality Auditor (CQA)
- Lead Auditor Certification
- Experience with MasterControl or comparable eQMS platforms
- Experience supporting filtration products, single-use technologies, medical devices, biologics, or pharmaceutical manufacturing
Physical Requirements:
- Ability to sit at a computer desk for an extended period of time
- Ability to work in a laboratory environment and exposure to hazardous materials
- Regularly required to stand, sit, walk, use hands and arms
- Lift/ or move up to 25 pounds
Skills Required
- Bachelor's degree in Engineering or Life Science
- 7+ years of Quality Engineering and/or Manufacturing Engineering experience
- Working knowledge of ISO 9001 quality systems and/or FDA 21 CFR 820 quality regulations
- Knowledge of investigative, problem-solving, and scientific/technical investigation tools
- Experience or training in quality planning, CAPA, quality auditing, root cause analysis, and statistical data analysis
- Strong interpersonal, verbal communication, and writing skills
- Ability to review technical and quality requirements and interpret formulas, scientific equations, and graphs
- Proficiency with computer programs for word processing, spreadsheets, databases, and flow charts
- ASQ Certified Quality Engineer (CQE)
- ASQ Certified Quality Auditor (CQA)
- Lead Auditor Certification
- Experience with MasterControl or a comparable eQMS platform
- Experience supporting filtration products, single-use technologies, medical devices, biologics, or pharmaceutical manufacturing
What We Do
FRAUD ALERT: Please take note that it has come to our attention that individuals purporting to work for Repligen are reaching out to prospective job applicants using fraudulent email addresses. All legitimate communications from Repligen will be sent from an individual with an email address ending in @repligen.com. If you have any concerns that a communication may be fraudulent and you would like to confirm whether it is, you may email [email protected] and someone will respond. Repligen is a bioprocessing-focused life sciences company bringing over 40 years of expertise and innovation to our customers. We are inspiring advances in bioprocessing through the development and commercialization of high-value products and flexible solutions that address critical steps in the production of biologic drugs, principally monoclonal antibodies. Repligen headquarters is in Waltham, Massachusetts and our manufacturing facilities are located around the world. We market our products globally through a direct commercial organization in the U.S., Europe and Asia, as well as through strategic partners in select markets.









