Senior Process Improvement Engineer

Posted Yesterday
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Louisville, KY, USA
In-Office
Senior level
Consumer Web • Other • Retail • Appliances
The Role
Leads process and equipment improvement in a high-volume manufacturing environment. Responsibilities include troubleshooting production equipment, improving OEE, auditing preventative maintenance, managing tooling and calibration, analyzing process data, reducing waste, supporting standard work, and collaborating with Quality, Maintenance, Operations, and cross-functional teams to improve safety, quality, delivery, cost, yield, and service metrics.
Summary Generated by Built In

At GE Appliances, a Haier company, we come together to make “good things, for life.”  As the fastest-growing appliance company in the U.S., we’re powered by creators, thinkers and makers who believe that anything is possible and that there’s always a better way.  We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together.  

The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities: we come together, we always look for a better way, and we create possibilities. 

Interested in joining us on our journey? 

We are seeking a dynamic Senior Process Improvement Engineer to spearhead operational excellence within our production area. In this role, you will be pivotal in managing equipment and process efficiency while troubleshooting issues to enhance safety, quality, delivery, cost-effectiveness, and morale.PositionSenior Process Improvement EngineerLocationUSA, Louisville, KY

How You'll Create Possibilities

JOB DESCRIPTION/RESPONSIBILITIES:


Job Description


  • Take ownership of all equipment and tooling within the production area, overseeing from Advanced Manufacturing Engineer sign-off onwards
  • Serve as the primary troubleshooter for plant processes, collaborating with maintenance staff for equipment repairs
  • Enhance Overall Equipment Efficiency (OEE) in the area through continuous monitoring and improvement efforts
  • Provide recommendations for equipment and tooling enhancements, approving new purchases as needed
  • Conduct audits of Preventative Maintenance plans to ensure compliance and maximize equipment uptime
  • Collaborate with the Maintenance Business Leader to prioritize maintenance actions for the area
  • Ensure the calibration and maintenance of all equipment, along with managing special tools
  • Offer insights on equipment specifications based on industry best practices and lessons learned
  • Adjust, monitor, and document technical processes, including deviations, MCI, MCP via BCR process
  • Work closely with cross-functional teams to swiftly address and resolve production line issues
  • Partner with Quality and Operations teams to improve metrics such as OEE, Scrap, Yield, and Service Call Rate (SCR)
  • Analyze process data and reports daily, driving resolutions for any defects
  • Support Team Leaders in creating Standard Work and Job Instruction methods
  • Collaborate with Plant Operations personnel to proactively address factory inefficiencies
  • Continuously identify and reduce waste in the production area
  • Engage with various stakeholders on short-term and long-term improvement initiatives

What You'll Bring to Our Team

What you need to Succeed


Qualifications for Success:


  • Demonstrated expertise in troubleshooting high-volume manufacturing equipment
  • Proven ability to influence and drive change effectively
  • Experience in material flow management
  • Excellent verbal and written communication skills, complemented by strong interpersonal abilities
  • Proficiency in Microsoft products, especially Excel, and adeptness in learning new systems
  • Strong project management and analytical/problem-solving skills
  • Experience with time studies and/or standard work application
  • Ability to adapt to changing priorities and work flexible hours around the manufacturing schedule
     

Minimum Qualifications:


  • Bachelor’s Degree in a technical field or equivalent experience
  • Minimum of 2 years’ experience in Manufacturing Engineering/Operations/Quality support roles
  • At least 2 years of leadership experience in manufacturing operations, preferably in unionized environments
     

Preferred Qualifications:


  • 5 years’ experience in Manufacturing Engineering/Operations/Quality support roles
  • Familiarity with Appliances manufacturing processes
  • Expertise in Controls, PMs, mechanical, hydraulic, pneumatics, and welding techniques
  • Training and experience in lean manufacturing practices
  • Six Sigma Black Belt certification
  • Experience in Quality Leadership and Program Management

Our Culture

Our work is centered on our People and Culture as reflected in our Zero Distance philosophy and we recognize the importance of reaffirming our commitment to inclusion and diversity (I&D). This underscores our commitment to fostering an environment where every individual feels valued, connected, and empowered to contribute, while positioning our organization to adapt seamlessly to the evolving needs of our workforce and communities.
This reflects our dedication to creating solutions that: Empower colleagues by fostering an environment where all voices are heard, valued, and encouraged to contribute. Strengthen communities where we live and work. Reinforce a culture of belonging, purpose, and engagement. Reflect the diversity of the communities we serve through our workforce, products, and practices.
By further embedding Zero Distance into our People and Culture framework, we will continue to build a deeply connected organization. We are cultivating a culture of engagement, belonging, and connection, because while attracting new talent remains a priority, retention is a cornerstone of our strategy.

GE Appliances is a trust-based organization. It is important we offer our employees the flexibility they need to do their best work while balancing the needs of the business and individuals. When you join GE Appliances, you will have the opportunity to work with your leader to create a flexible work arrangement that balances the needs of the individual, team, and organization.

GE Appliances is an Equal Opportunity Employer.  Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

GE Appliances participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S

If you are an individual with a disability and need assistance or an accommodation to use our website or to apply, please send an e-mail to [email protected]

Skills Required

  • Bachelor's degree in a technical field or equivalent experience
  • Minimum 2 years of experience in Manufacturing Engineering, Operations, or Quality support roles
  • At least 2 years of leadership experience in manufacturing operations, preferably in unionized environments
  • Expertise troubleshooting high-volume manufacturing equipment
  • Ability to influence and drive change
  • Experience in material flow management
  • Strong verbal, written, and interpersonal communication skills
  • Proficiency with Microsoft products, especially Excel
  • Strong project management and analytical problem-solving skills
  • Experience with time studies or standard work application
  • Ability to adapt to changing priorities and work flexible manufacturing hours
  • Five years of experience in Manufacturing Engineering, Operations, or Quality support roles
  • Familiarity with appliance manufacturing processes
  • Expertise in controls, preventative maintenance, mechanical, hydraulic, pneumatic, and welding techniques
  • Training and experience in Lean manufacturing practices
  • Six Sigma Black Belt certification
  • Experience in Quality Leadership and Program Management

GE Appliances Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about GE Appliances and has not been reviewed or approved by GE Appliances.

  • Healthcare Strength — Healthcare Strength: Health insurance and on-site wellness resources are presented as strong aspects of total rewards, with medical, dental, vision, and mental health support seen as valuable inclusions.
  • Retirement Support — Retirement Support: The 401(k) with company matching is highlighted as a solid pillar of compensation, reinforcing long-term financial security for many roles.
  • Leave & Time Off Breadth — Leave & Time Off Breadth: Paid time off, holidays, sick time, volunteer time, and paid parental leave provide a broad leave framework that adds meaningful value beyond base pay.

GE Appliances Insights

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The Company
HQ: Louisville, KY
4,316 Employees
Year Founded: 2002

What We Do

GE Appliances, a Haier company and Affiliates (GEA), is more than a place to work. We imagine, design and build some of the world's best appliances. Our people strive to improve themselves, the company and the community—building challenging and rewarding careers along the way. We value diversity, teamwork, innovation and lean manufacturing. We work with some of the best people in the world who take pride in our products and thrive on challenges. More than a place to work, it is a place of opportunity, a place to grow and a place to develop your career.

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