Senior PLC Controls Engineer

Posted 5 Days Ago
Be an Early Applicant
Orchard Park, NY, USA
In-Office
97K-143K Annually
Senior level
Energy • Manufacturing
We make what matters work.
The Role
Designs, programs, commissions, troubleshoots, and maintains PLC, HMI, SCADA, electrical, and semi-automated manufacturing systems. Supports production, safety compliance, continuous improvement, engineering changes, CAPEX projects, equipment upgrades, preventive maintenance, documentation, and control-system training. Collaborates with maintenance, test engineering, manufacturing engineering, and operations to meet aerospace quality and safety requirements.
Summary Generated by Built In

Eaton’s IS AER MSD division is currently seeking a Senior PLC Controls Engineer. This role is based in Orchard Park, NY. 

The expected annual salary range for this role is $97000 - $143000 a year.  

Please note the salary information shown above is a general guideline only. Salaries are based upon candidate skills, experience, and qualifications, as well as market and business considerations. 

What you’ll do:

Job Overview     
Key contributor to the overall success of the production operation.The Lead Manufacturing Engineer-Controls role will design and maintain electrical and semi automated manufacturing systems, troubleshoot equipment, ensure compliance with safety and quality standards, and collaborate with cross-functional teams to meet rigorous Aerospace industry requirements. This includes PLC/HMI programming and implementation.    
    
Job Responsibilities    

  • Provide Production support as needed
  • Troubleshoot, determine root cause and repair production equipment as it pertains to control systems in conjunction with Maintenance and test engineering
  • Ensure Eaton safety policies/standards are practiced in production through proper control systems. This includes retrofit of existing test equipment.
  • Support continuous improvement activities through factory cost out, Rapid Improvement Events and other lean six sigma tools.
  • Support Engineering change orders, design reviews and update processes where needed.
  • Identify CAPEX items including large scale, multi dept/cell items, complete process through local and division approval and implementation.  
  • Design, develop, and implement PLC and HMI solutions using Rockwell applications.
  • Define, request and coordinate the purchase of electrical materials components, equipment and support services for the construction, assembly and conditioning of prototype parts, equipment, and safety systems.
  • Design and develop SCADA systems for MES.
  • Develop and maintain electrical circuit drawings, various wiring diagrams, power system schematics to document system design.
  • Develop and maintain documentation for control systems
  • Perform system commissioning and start-up
  • Develop and maintain preventive maintenance programs for control systems
  • Perform system upgrades and modifications to existing equipment.
  • Provide technical support and training for control systems to the ME team and operations which includes proper setup, function and control of equipment.    

#LI-LD1

Qualifications:

Basic (Required) Qualifications

  • Bachelors degree engineering (ABET accredited) required from an accredited institution 
  • 4 years in programming and system development 
  • 3 years in PLC programming/troubleshooting and HMI configruation experience 
  • No relocation is offered for this position. All candidates must currently reside within 50 miles of Orchard Park, NY to be considered. Active-Duty Military Service member candidates are exempt from the geographical area limitation.

  • Eaton will not consider applicants for employment immigration sponsorship or support for this position. This means that Eaton will not support any CPT, OPT, or STEM OPT plans, F-1 to H-1B, H-1B cap registration, O-1, E-3, TN status, I-485 job portability, etc.

  • “This position requires access to export-controlled information. To conform to U.S. Government export regulations applicable to that information, applicant must be a U.S. person, defined as a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (green card holder), (iii) refugee under 8 U.S.C.  1157, or (iv) asylee under 8 U.S.C.  1158.”

Preferred Qualifications

  • Labview programming, Universal Robots/Fanuc/ABB etc.) experience,
  • 5 years in PLC programming/troubleshooting with Allen Bradley SQL, Visual Basic, C#, and/or Python experience is a plus. 
  • PLC/HMI design and development, SCADA system design and implementation, control system troubleshooting, electrical schematic and diagram development, Panel layout and construction, Preventative maintenance program development, safety system implementation and support, data acquisition, implement safety circuits
  • AutoCAD Electrical
  • SolidWorks
  • High Pressure Gas System Experience
  • Robotic Welding Experience
  • Test and Measurement Experience
  • Ethernet/IP, Modbus RTU, and Serial Communication experience

All positions may require participation in video and in-person interviews as part of the hiring process. All candidates will be evaluated based on job-related competencies, and all candidates’ privacy rights and data security will be protected in accordance with applicable laws. 


We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law.


Eaton believes in second chance employment. Qualified applicants with arrest or conviction history will be considered regardless of their arrest or conviction history, consistent with the Los Angeles County Fair Chance Ordinance, the California Fair Chance Act and other local laws.


You do not need to disclose your conviction history or participate in a background check until a conditional job offer is made to you. After making a conditional offer and running a background check, if Eaton is concerned about conviction that is directly related to the job, you will be given the chance to explain the circumstances surrounding the conviction, provide mitigating evidence, or challenge the accuracy of the background report.


To request a disability-related reasonable accommodation to assist you in your job search, application, or interview process, please call us at 1-800-836-6345 to discuss your specific need. Only accommodation requests will be accepted by this phone number.


We know that good benefit programs are important to employees and their families. Eaton provides various Health and Welfare benefits as well as Retirement benefits, and several programs that provide for paid and unpaid time away from work. Click here for more detail: Eaton Benefits Overview. Please note that specific programs and options available to an employee may depend on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Skills Required

  • Bachelor's degree in engineering from an ABET-accredited institution
  • Four years of programming and system development experience
  • Three years of PLC programming, troubleshooting, and HMI configuration experience
  • Currently reside within 50 miles of Orchard Park, New York; active-duty military candidates are exempt
  • U.S. person status for access to export-controlled information
  • LabVIEW programming experience
  • Universal Robots, Fanuc, or ABB experience
  • Five years of PLC programming and troubleshooting experience
  • Allen Bradley experience
  • SQL, Visual Basic, C#, or Python experience
  • PLC/HMI design and development experience
  • SCADA system design and implementation experience
  • Electrical schematic and diagram development experience
  • Panel layout and construction experience
  • Preventive maintenance program development experience
  • Safety system implementation and support experience
  • Data acquisition and safety circuit implementation experience
  • AutoCAD Electrical experience
  • SolidWorks experience
  • High-pressure gas system experience
  • Robotic welding experience
  • Test and measurement experience
  • Ethernet/IP, Modbus RTU, and serial communication experience

Eaton Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Eaton and has not been reviewed or approved by Eaton.

  • Healthcare Strength — Health coverage is described as comprehensive, spanning medical, dental, vision, prescription, life, and company‑paid disability, with HSAs/HRAs and wellness programs enhancing access and support.
  • Retirement Support — Retirement offerings include a 401(k) with company matching alongside additional retirement contributions, with some sites also featuring pension and profit‑sharing components.
  • Parental & Family Support — Paid parental leave for all parents, childbirth leave via short‑term disability for birth mothers, adoption benefits, and subsidized backup care signal strong family‑focused support.

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The Company
HQ: Dublin, Dublin
93,749 Employees
Year Founded: 1911

What We Do

Planes. Hospitals. Factories. Data centers. Vehicles. The electrical grid. These are things people depend on every day. And the companies behind them depend on Eaton to solve some of the toughest power management challenges on the planet. Eaton’s mission is to improve the quality of life and the environment through the use of power management technologies and services. We provide sustainable solutions that help our customers effectively manage electrical, hydraulic, and mechanical power – more safely, more efficiently, and more reliably. Eaton’s 2020 revenues were $17.9 billion, and we sell products to customers in more than 175 countries. We have approximately 92,000 employees.

Why Work With Us

At Eaton, we make what matters work—creating exciting new power management technologies that keep the world moving every day. We create an environment where creativity, invention and discovery become reality every day. It’s where bold, bright professionals can reach their full potential—and where they help us reach ours.

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