Senior Operations Transformation Manager

Posted Yesterday
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Milwaukee, WI, USA
In-Office
138K-178K Annually
Senior level
Energy • Renewable Energy
The Role
Lead enterprise operational transformation by turning strategy into execution. Drive facility expansions, greenfield deployments, capital and value stream optimization, demand leveling, process standardization, and continuous improvement. Partner cross-functionally to build business cases, deploy new facilities and equipment, transfer products across sites, and present data-driven recommendations to improve cost, quality, delivery, and safety.
Summary Generated by Built In
Why Work at Rehlko

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

What We Offer

At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:

  • Competitive compensation and benefits

  • Work-life flexibility

  • Recognition and rewards

  • Development and career opportunities

  • A safe and inclusive workplace

Why You Will Love this Job

Location: Hybrid/Glendale or Kenosha, WI

The Senior Operations Transformation Manager is responsible for transforming operational strategy into operational execution.  This role bridges the gap between mid-to-long-term operational strategies and short to mid-term actions that enable sustainable profitable growth at the enterprise level.

This role is a key driver of global operational excellence leading improvements in cost, quality, delivery and safety.  This role partners cross functionally with operational, business, product, and plant team members to define the technical needs and current state of Rehlko’s operations system so as to define how to improve, refine, and grow our operational capabilities.  This role will be on the forefront of Rehlko’s enterprise level strategies leading initiatives that enable sustainable profitable growth.

 

Specific Responsibilities:

Facility expansion and deployment

  • Leads current facility expansions through cross functional partnerships with Operations, Finance, Supply Chain, Commercial teams to drive capacity increases

  • Partners with cross‑functional leaders and team members (Operations, Finance, Supply Chain, Commercial) to translate product and market needs into requirements and capabilities for greenfield facilities

  • Leads tactical development and deployment of new Greenfield facilities while maintaining timelines, budgets and mitigating risks

  • Engages on M&A initiatives aligning operational needs and capabilities in new business entities aligned to current company capabilities and process alignment

  • Uses data and analytics to recommend areas and options to increase and improve operational output

Capital and value stream optimization

  • Drives existing plant footprint optimization to drive scale and efficiency collaboratively with plant team members

  • Leads new capital development, deployment, and standardization to increase capacity, increase productivity, or improve quality

  • Defines innovative world class technology, equipment, and tools that drive the company forward in terms of capabilities and capacity

  • Leads rationalization reviews on internal capital utilization and utilization

  • Engages at the plant level to facilitate productivity and efficiency efforts in current value streams

  • Leads with a continuous improvement mindset driving value stream and capital optimization

  • Build business cases for new manufacturing capabilities, including ROI modeling, risk assessments, and long‑term capacity planning.

Demand leveling and process rationalization

  • Leads initiatives to align internal manufacturing processes globally for consistency between all plants

  • Participates in load balancing initiatives to best utilize all global facilities to maximize absorption and facility utilization

  • Participates in DFM, design, and documentation initiatives to create a common globally manufacturable product to facilitate globalization of company product

  • Defines best practices for processes used by the company and benchmarks with external suppliers to quantify make versus buy

  • Partners with quality and supply chain to align company needs with world class partners and suppliers

  • Leads make versus buy analysis for NPD as an operational representative

  • Partners with all operational plant teams to create a common method of manufacturing processes

Leadership & Cross‑Functional Influence

  • Engage with, and lead, cross functional teams supporting complex manufacturing initiatives in a matrixed organization

  • Serve as a tactical executor creating tangible work product through input and engagement across various business functions

  • Extract, analyze and present data to enable effective decision making across the enterprise

  • Ability to think, act, and engage objectively

  • Ability to facilitate cross functional virtual and in person meetings, driving engagement effectiveness resulting in decisions and actions as the output

  • Act with urgency, clarity and purpose driving defined projects, initiatives, AIP’s, Steerco’s, and priorities forward to secure committed timelines and deliverables

Requirements:

  • Bachelor's degree in Manufacturing, Industrial, Electrical, or Mechanical Engineering, or equivalent

  • 15+ years of experience in Manufacturing/Industrialization/Continuous Improvement Engineering in an OEM of complex assembled product

  • 10+ years of defining and implementing capital equipment, new value stream layout, and facility expansion or construction

  • 5+ years of product transfers in a multi-location company

  • 5+ years or manufacturing process improvement or continuous improvement

  • Proven track record of leading project level manufacturing initiatives increasing capacity, capability or process optimization.

  • Demonstrate strong financial acumen, providing robust analysis ROI modeling, capital planning, margin analysis, and scenario modeling to inform strategic decision‑making.

  • Exceptional communication skills with the ability to engage with, strong business acumen, at all levels of the organization.

  • Demonstrated ability to engage with cross‑functional teams in operations, Engineering, and business functions so as to drive projects and programs forward with stakeholder and core team member buy-in and engagement

  • Ability to travel domestically up to 20%

  • Ability to travel internationally up to 10%

Applicants must be authorized to work in the US without requiring sponsorship now or in the future.

 

 


 

The Salary range for this position is $138,350.00-$177,900.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.

About Us

Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose—Creating an energy resilient world for a better future—and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.

In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?

Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.

Americans with Disabilities Act (ADA)

 It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact [email protected]. Rehlko is an equal opportunity/affirmative action employer.

Our Values

Curiosity – Seek, learn, share

Trust – Go farther together

Pace – Focus to go faster

Excellence – Find the win every day

Skills Required

  • Bachelor's degree in Manufacturing, Industrial, Electrical, or Mechanical Engineering, or equivalent
  • 15+ years of experience in Manufacturing/Industrialization/Continuous Improvement Engineering in an OEM of complex assembled product
  • 10+ years of defining and implementing capital equipment, new value stream layout, and facility expansion or construction
  • 5+ years of product transfers in a multi-location company
  • 5+ years of manufacturing process improvement or continuous improvement
  • Proven track record of leading project-level manufacturing initiatives increasing capacity, capability or process optimization
  • Strong financial acumen including ROI modeling, capital planning, margin analysis, and scenario modeling
  • Exceptional communication and strong business acumen to engage at all organizational levels
  • Demonstrated ability to engage cross-functional teams to drive projects and secure stakeholder buy-in
  • Ability to travel domestically up to 20%
  • Ability to travel internationally up to 10%
  • Authorized to work in the US without requiring sponsorship now or in the future

Rehlko Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Rehlko and has not been reviewed or approved by Rehlko.

  • Fair & Transparent Compensation Pay is considered fair-to-competitive across many roles, with professional tracks like project management, engineering leadership, and sales often aligning well with market levels. Role and geography differences are acknowledged but compensation is frequently characterized as good or competitive.
  • Healthcare Strength Health coverage is described as comprehensive and good value, including medical, dental, vision, mental‑health/EAP resources, and HSA‑compatible options. Cost and coverage are often portrayed as favorable in the U.S.
  • Parental & Family Support Paid parental leave provisions are emphasized for both birthing and non‑birthing parents. Additional family supports such as milk‑shipping services reinforce a family‑friendly offering.

Rehlko Insights

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The Company
HQ: Milwaukee, Wisconsin
2,387 Employees

What We Do

Rehlko is a global leader in energy resilience, delivering the solutions critical to sustain and improve life. Formerly, for more than 100 years as Kohler Energy, our teams have excelled, reliably meeting today’s energy needs while planning for tomorrow’s. Now, with a new name and increased focus, we are giving our customers more control over where energy is sourced and where it goes, from industrial applications to your own backyard. Our solutions give people the resilience they need to keep building a brighter future, together. At Rehlko, we innovate relentlessly because we know we don’t just offer energy solutions – we are creating an energy resilient world for a better future. We provide worldwide solutions thanks to our regional locations in NA, EMEA, LATAM, APAC, and India. Learn more about our products: Power Systems North America: https://www.powersystems.rehlko.com Power Systems EMEA: https://www.powersystems.rehlko.com/emea Engines: https://www.engines.rehlko.com Rehlko’s affiliated brands include Kohler Home Energy, Kohler Uninterruptible Power, Curtis Instruments, and Clarke Energy.

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