Senior Mechanical Manager

Posted 7 Days Ago
Be an Early Applicant
Philadelphia, PA, USA
In-Office
Senior level
Pharmaceutical
The Role
Leads a multi-shift mechanical maintenance organization supporting 24/7 pharmaceutical manufacturing. Oversees managers and reliability supervisors, workforce planning, union relations, preventive and predictive maintenance, reliability programs, root cause analysis, inventory, budgets, KPIs, safety, compliance, and continuous improvement. Partners cross-functionally on equipment installation, capital projects, training, and operational performance while driving uptime, cost savings, labor productivity, and equipment reliability.
Summary Generated by Built In

Life changing therapies. Global impact. Bridge to thousands of biopharma companies and their patients.


We are PCI. 


Our investment is in People who make an impact, drive progress and create a better tomorrow. Our strategy includes building teams across our global network to pioneer and shape the future of PCI.

   

Responsibilities:
  • Lead and coordinate mechanical maintenance activities across all shifts.
  • Directly manage mechanical managers and reliability supervisors and ensure clear communication, accountability, and performance alignment across the workforce.
  • Ensure proper staffing, coverage, and skill distribution to meet production and maintenance requirements.
  • Establish standardized shift handoff processes to ensure continuity and visibility of work.
  • Lead maintenance operations within a unionized workforce environment, ensuring compliance with collective bargaining agreements.
  • Serve as primary liaison between management and union representatives for maintenance-related matters.
  • Address grievances, disciplinary actions, and workforce concerns in alignment with HR and labor agreements.
  • Promote a culture of fairness, accountability, and engagement while maintaining operational standards.
  • Collaborate with HR on workforce planning, contract interpretation, and negotiations support.
  • Monitor overtime, scheduling efficiency, and labor utilization.
  • Own and continuously improve the Preventive and Predictive Maintenance programs.
  • Implement reliability-centered maintenance (RCM) practices to maximize equipment uptime and asset life.
  • Lead root cause analysis (RCA) and corrective action processes for equipment failures.
  • Develop and track key metrics such as:
o MTBF (Mean Time Between Failure)o MTTR (Mean Time to Repair)o Equipment uptime and downtime trendso Ensure optimal stocking levels to support uptime while minimizing excess inventory.
  • Partner with procurement to manage vendor relationships, lead times, and cost control.
  • Implement systems for:

• Critical spare identification

• Inventory accuracy and cycle counts

• Obsolescence reduction

  • Apply Lean, Six Sigma, and continuous improvement methodologies to maintenance processes.
  • Lead initiatives focused on:

o Reduced downtime

o Improved changeovers

o Increased labor productivity

  • Collaborate with Production, Engineering, Quality, EHS, and Supply Chain to meet operational objectives.
  • Support installation and startup of new equipment and capital projects.
  • Ensure proper training, documentation, and integration into maintenance systems.
  • Develop visual management systems and standard work practices.
  • Manage department budget, including labor, parts, and capital expenditures.
  • Develop and track KPIs related to maintenance performance and cost.
  • Identify and deliver cost-saving initiatives without compromising reliability or safety.
  • Ensure compliance with all regulatory, environmental, and company standards.
  • Promote safe work practices across all shifts and teams.
  • Supervisory Responsibilities:

• Mechanical Managers

• Reliability Supervisors

• Mechanical Trainers

  • Oversight of a multi-shift maintenance organization supporting 24/7 operations.
  • Responsible for employee performance management, workforce planning, development, and succession planning.

EDUCATION AND EXPERIENCE:

  • Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Engineering Technology, or related
  • technical discipline preferred.
  • Minimum 5 years leading maintenance teams in a unionized manufacturing facility.
  • Pharmaceutical, medical device, biotechnology, or advanced manufacturing experience strongly preferred.
  • Experience supporting 24/7 shift operations.

LANGUAGE SKILLS:

  • Excellent oral and written communication skills.
  • Ability to communicate effectively with all levels of workforce including internal and external customers.

MATHEMATICAL SKILLS:
Good math and computer skills
 

KNOWLEDGE/SKILLS REQUIREMENTS:

  • Extensive knowledge of mechanical systems, manufacturing equipment, and maintenance best practices.
  • Strong understanding of pharmaceutical manufacturing processes and GMP requirements.
  • Experience supporting:

o Advanced drug delivery systems

o Bottle and vial processing equipment

o Sterilization technologies

  • High-speed packaging systems
  • o Automated production equipment
  • • Strong reliability engineering and asset management expertise.
  • • Experience with CMMS systems (SAP or equivalent).
  • • Strong leadership, coaching, and labor relations skills.
  • • Excellent problem-solving and root cause analysis capabilities.
  • • Ability to lead cross-functional teams and drive organizational change.

#LI-DT1

Join us and be part of building the bridge between life changing therapies and patients. Let’s talk future

Equal Employment Opportunity (EEO) Statement:
PCI Pharma Services is an Equal Opportunity/Affirmative Action Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.

At PCI, Equity and Inclusion are at the core of our company’s purpose: Together, delivering life-changing therapies. We are committed to cultivating an inclusive workplace by holding ourselves accountable to the highest standards of understanding, fairness, respect, and equal opportunity – at every level. We envision a PCI community where everyone can belong and grow, and we strive to bring this vision to reality by continuously and intentionally assessing our people practices, policies and programs, marketing approach, and workplace culture.

Skills Required

  • Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Engineering Technology, or a related technical discipline
  • Minimum 5 years leading maintenance teams in a unionized manufacturing facility
  • Experience supporting 24/7 shift operations
  • Extensive knowledge of mechanical systems, manufacturing equipment, and maintenance best practices
  • Strong understanding of pharmaceutical manufacturing processes and GMP requirements
  • Experience with advanced drug delivery systems, bottle and vial processing equipment, sterilization technologies, high-speed packaging systems, and automated production equipment
  • Strong reliability engineering and asset management expertise
  • Experience with CMMS systems such as SAP or equivalent
  • Strong leadership, coaching, and labor relations skills
  • Excellent problem-solving and root cause analysis capabilities
  • Ability to lead cross-functional teams and drive organizational change
  • Excellent oral and written communication skills
  • Good mathematical and computer skills

PCI Pharma Services Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about PCI Pharma Services and has not been reviewed or approved by PCI Pharma Services.

  • Retirement Support Feedback suggests the company provides a 401(k) with an employer match in the mid‑single‑digit range, with immediate vesting noted in certain cases. This is viewed as a solid component of the overall package.
  • Leave & Time Off Breadth PTO and paid holidays are commonly available, and some roles indicate vacation is accessible from early tenure. Availability of time off is frequently described as a positive element of the package.
  • Affordable Benefits Health insurance is sometimes described as reasonably priced depending on plan tier. Feedback suggests core medical, dental, and vision coverage is part of a standard offering.

PCI Pharma Services Insights

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The Company
HQ: Philadelphia, PA
2,259 Employees

What We Do

PCI is a leading provider of integrated pharmaceutical development services to the global healthcare market. With facilities in North America and Europe, PCI supports pharmaceutical and biotech companies with products destined for more than 100 countries around the world. PCI provides services for each stage of the product lifecycle – from early Phase I through commercial launch and long-term supply – and partners with customers to provide key insight and expertise in enabling successful commercialization and bringing lifesaving medications to patients. For more information, go to www.pci.com.

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