Senior Mechanical Engineer

Reposted 2 Days Ago
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East Providence, RI, USA
In-Office
Senior level
Industrial • Manufacturing
The Role
Lead mechanical design and industrialization of high-volume injection-molded plastic consumables from concept through production launch. Drive cross-functional technical leadership, perform DFMEA/PFMEA and risk mitigation, partner with molders/tooling suppliers, apply DOE/root-cause analysis, select polymers, produce SolidWorks models and GD&T drawings, interpret mold flow and FEA, and support sustainment, quality escalations, and cost-reduction initiatives.
Summary Generated by Built In

Nordson EFD, a global leader in Engineered Fluid Dispensing, is seeking an experienced and highly motivated individual to join our team. We are committed to creating a diverse and inclusive workplace, and we are looking for candidates who share that same commitment.

Summary of the role

As a member of our team, you will have the opportunity to work in a dynamic and collaborative environment, where your ideas and contributions will be valued and respected.

Senior Mechanical Design Engineer – EFD Consumables Development

We are looking for a talented Senior Mechanical Design Engineer to join the Nordson EFD Product Design Team, with a primary focus on the development of high‑volume injection‑molded consumable products used in precision fluid dispensing for advanced manufacturing and medical fluid handling.

In this role, you will lead the mechanical design and industrialization of plastic consumables, from concept through production launch. You will apply strong engineering fundamentals, structured problem‑solving, and disciplined change management to deliver robust, manufacturable, and high‑quality products at scale.

 

How YOU Will Make an Impact

·         Lead consumable product development for high‑volume injection‑molded plastic components, taking designs from early concept through tooling release, validation, and production launch.

·         Drive project technical leadership, coordinating design activities across cross‑functional teams including manufacturing, quality, supply chain, and external suppliers.

·         Own DFMEA, PFMEA, and structured risk mitigation activities to ensure robust designs capable of meeting performance, quality, and regulatory requirements.

·         Partner closely with external molders and tooling suppliers to optimize part design for manufacturability, cost, yield, and cycle time.

·         Apply structured problem‑solving techniques (root cause analysis, DOE, failure analysis) to resolve design, manufacturing, and field issues.

·         Select and validate polymer materials based on functional requirements, chemical compatibility, processability, and long‑term reliability.

·         Create high‑quality CAD models and drawings (SolidWorks) including detailed GD&T, tolerances, and specifications to support global manufacturing.

·         Perform tolerance stack‑ups, mold flow analysis interpretation, and FEA as appropriate to validate performance and manufacturability.

·         Lead design verification and validation planning and execution; analyze results, debug failures, and implement corrective actions.

·         Provide technical support to sustain existing consumable products, including quality escalations, cost‑reduction initiatives, and supply chain changes.

·         Contribute to the design and integration of electro‑mechanical sub‑systems (actuators, sensors, assemblies) as a secondary responsibility.

Qualifications to Be Successful

·         8+ years of mechanical product development experience, with strong emphasis on injection‑molded plastic components and consumable products.

·         Demonstrated experience leading high‑volume molded part designs through full product lifecycle, including tooling, validation, and ramp‑up.

·         Strong knowledge of plastic part design, polymer selection, mold tooling fundamentals, gate/flow considerations, shrink/warp, and cosmetic requirements.

·         Proven experience with DFMEA, structured change management (ECOs), and disciplined design processes.

·         Hands‑on proficiency with 3D CAD (SolidWorks) and production of clear, accurate 2D drawings with GD&T.

·         Experience applying structured problem‑solving methodologies, DOE, and root‑cause analysis to technical challenges.

·         Working knowledge of FEA, tolerance analysis, and interpretation of simulation results.

·         Ability to create clear and effective engineering documentation, including drawings, test plans, reports, SOPs, and change orders.

·         Strong communication skills with the ability to collaborate effectively across global, cross‑functional teams.

·         Bachelor’s degree in Mechanical Engineering

Interested?

If you are interested in being a part of a team and creating an inclusive and diverse workplace, please apply online with your CV.

About Nordson EFD

Nordson EFD is a world-leading designer and manufacturer of fluid dispensing systems and single-use fluid packaging. By joining our team today, you will help us bring innovative ideas to life. Nordson EFD is a global team that works to create systems and consumables that improve the fluid dispensing process. We offer a supportive culture in a growing and dynamic work environment. Whether you're just beginning your career or you're a seasoned professional, there's a place for you to belong at Nordson EFD. We offer hourly and salary positions in production, maintenance, customer service, quality, engineering, and more. We actively invest in our teams to help you build your skillsets and advance your career.

Skills Required

  • 8+ years of mechanical product development experience, emphasizing injection-molded plastic components and consumable products
  • Demonstrated experience leading high-volume molded part designs through tooling, validation, and production ramp-up
  • Strong knowledge of plastic part design, polymer selection, mold tooling fundamentals, gate/flow, shrink/warp, and cosmetic requirements
  • Proven experience with DFMEA, PFMEA, structured change management (ECOs), and disciplined design processes
  • Hands-on proficiency with 3D CAD (SolidWorks) and production of clear 2D drawings with GD&T
  • Experience applying structured problem-solving methodologies, DOE, and root-cause analysis
  • Working knowledge of FEA, tolerance analysis, and interpretation of simulation results
  • Ability to create clear engineering documentation including drawings, test plans, reports, SOPs, and change orders
  • Strong communication skills and ability to collaborate across global, cross-functional teams
  • Bachelor's degree in Mechanical Engineering

Nordson Corporation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Nordson Corporation and has not been reviewed or approved by Nordson Corporation.

  • Retirement Support The 401(k) features automatic enrollment at 6%, a 50% match on up to 6% of pay, and an additional 3% company contribution for eligible U.S. employees even without employee contributions. Feedback suggests this retirement structure is above what many mid-size manufacturers offer.
  • Leave & Time Off Breadth Paid holidays and a typical year-end shutdown between Christmas and New Year’s at many U.S. locations expand time off beyond standard PTO. Feedback suggests this shutdown is a distinctive work-life perk, though availability can vary by site or business unit.
  • Wellbeing & Lifestyle Benefits Volunteer release time and a 3:1 charitable gift-matching program are offered alongside recognition programs, tuition assistance, and community initiatives. Feedback suggests these elements add value beyond core insurance and PTO.

Nordson Corporation Insights

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The Company
HQ: Westlake, OH
2,445 Employees
Year Founded: 1954

What We Do

Nordson is a team of 7,300 global employees thriving in an environment where they are supported and encouraged to be their best. Working side by side, we build meaningful connections with each other and our customers. Together, we deliver products that are solutions, and they’re likely touching your life every day. Have you ever changed a diaper? Opened a box of cereal? Used a smart phone or driven a car? Then we’ve already met. At Nordson, we take pride in being an outstanding corporate citizen and strongly believe in sharing our success with the communities where our employees live and work. Whether you’re working in one of our labs, offices or manufacturing facilities, your efforts will enable our customers to succeed and our company to continuously improve and grow. We engineer, manufacture and market differentiated products and systems used for precision dispensing and processing in a variety of end markets, from packaging to transportation and medical to electronics. Founded in 1954, we operate under the values of integrity, respect for people, customer passion, energy and excellence. Nordson is headquartered in the United States in Westlake, Ohio, and has direct operations in more than 30 countries to support our products and systems with application expertise and a direct global sales and service organization

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