Senior Mechanical Engineer (Design/Analysis)

Posted Yesterday
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Totowa, NJ, USA
Hybrid
106K-180K Annually
Senior level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Leads mechanical design and analysis for advanced electronic systems, performing thermal and structural analysis using classical and finite element methods. Creates and evaluates system-level FEMs, 3D models, tolerances, prototypes, and environmental designs. Develops hardware solutions, leads multidisciplinary teams and design reviews, coordinates with engineering and business functions, and supports proposals with hardware, cost, and schedule estimates.
Summary Generated by Built In
Job Description
We are seeking a proven leader with Mechanical Engineering and Finite Element Analysis experience to support the development of our next generation of Electronic Systems at our site in Totowa, NJ. This is state-of-the-art work surrounded by talented and dedicated professionals that embrace the challenge.
See what you're missing. Our employees work on the world's most advanced electronics - from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we're innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Protect Those Who Protect Us®." Sound like a team you want to be a part of? Come build your career with BAE Systems.
Electronic Combat Solutions (ECS) has technology, engineering and program teams that educate and mentor colleagues to deliver leading Electronic Warfare capabilities. We welcome all those who have big ideas, crave innovation, want to drive fielding velocity, and have the passion to bring the warfighter home safe.
Key Responsibilities:
  • Perform / assess detailed design and analyses, including thermal and structural, using both classical and finite element methods
  • Create and post-process Finite Element Models (FEM) ranging from sub-component level to the system level using Siemens Simcenter 3D/NX, NASTRAN, Ansys Mechanical, and Ansys Icepak.
  • Generate/ assess designs against environmental requirements and generate prototypes for test and verification efforts
  • Develop robust and novel thermal/structural hardware solutions to meet demanding customer requirements
  • Generate / assess 3D solid models, utilize GD&T principles, and perform tolerance analyses to ensure fit and function
  • Lead multi-discipline, state-of-the- art hardware teams through hardware engineering design and development
  • Lead critical design review activities for program success
  • Employ your expertise, decision skills, and independent judgment in technical areas
  • Communicate essential information and coordinate with other engineering disciplines, Procurement, Operations, and Program Management
  • Support program capture and proposal teams with hardware baselines that include development and cost/schedule estimates

Required Education, Experience, & Skills
  • Bachelor's degree in Mechanical or Aerospace Engineering
  • 4+ years' experience in mechanical engineering or equivalent experience
  • Strong background in mechanical engineering with expertise in CAD design tools and Finite Element Analysis
  • Excellent leadership and communication skills
  • Experience working with integrated military electronic hardware and related test equipment
  • Ability to work individually and in small team environments
  • Strong problem-solving skills and ability to execute complex projects

Preferred Education, Experience, & Skills
  • Master's degree in Mechanical or Aerospace Engineering
  • 4+ years' experience with PTC Creo (formerly Pro/Engineer)
  • 4+ years' experience with ANSYS Mechanical, Icepak, and/or Electronics Desktop for both structural and thermal analysis of airborne electronics hardware
  • 4+ years' experience with Siemens Simcenter 3D/NX and/or NASTRAN
  • Knowledge/experience with manufacturing, production, and sustainment of mechanical systems and hardware
  • Knowledge of design for manufacturing (DFM) principles
  • Experience with Model Based Engineering (MBE) / Model Based Definition (MBD) / Digital Engineering
  • Active Secret Clearance

Pay Information
Full-Time Salary Range: $105827 - $179906
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere - from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact - for our customers and the communities we serve.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Skills Required

  • Bachelor's degree in Mechanical Engineering or Aerospace Engineering
  • At least 4 years of experience in mechanical engineering or equivalent experience
  • Strong mechanical engineering background with expertise in CAD design tools and Finite Element Analysis
  • Excellent leadership and communication skills
  • Experience working with integrated military electronic hardware and related test equipment
  • Ability to work independently and in small team environments
  • Strong problem-solving skills and ability to execute complex projects
  • Master's degree in Mechanical Engineering or Aerospace Engineering
  • At least 4 years of experience with PTC Creo
  • At least 4 years of experience with ANSYS Mechanical, Icepak, and/or Electronics Desktop for structural and thermal analysis of airborne electronics hardware
  • At least 4 years of experience with Siemens Simcenter 3D/NX and/or NASTRAN
  • Knowledge or experience with manufacturing, production, and sustainment of mechanical systems and hardware
  • Knowledge of design for manufacturing principles
  • Experience with Model Based Engineering, Model Based Definition, or Digital Engineering
  • Active Secret Clearance

What the Team is Saying

BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength Benefits materials outline comprehensive medical, dental, and vision coverage alongside an EAP, fertility and transgender care, and HSA-compatible plans with employer HSA contributions noted for 2025.
  • Retirement Support A 401(k) plan with employer matching (varying by business unit) and added financial protections like life and accident insurance are consistently part of the package.
  • Parental & Family Support Paid parental leave from date of hire, adoption and surrogacy reimbursement, backup care, and caregiving resources signal robust support for families.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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BAE Systems, Inc. Teams

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Electronic Systems
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Intelligence & Security
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Platforms & Services
About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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HQBAE Systems, Inc. headquarters
Annapolis Junction, MD
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Austin, TX
Boulder, CO
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Space & Mission Systems headquarters
Burlington, MA
Cedar Rapids, IA
Dallas, TX
Endicott, NY
Fort Wayne, IN
Greenlawn, NY
Huntsville, AL
Jacksonville, FL
Los Angeles, CA
Maple Grove, MN
Intelligence & Security headquarters
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Electronic Systems headquarters
Redmond, WA
San Diego, CA
San Jose, CA
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Sterling Heights, MI
Washington, DC
Wayne, NJ
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