Senior Manufacturing Engineer

Posted 3 Days Ago
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New Freedom, PA, USA
In-Office
110K-124K Annually
Senior level
Hardware • Healthtech • Manufacturing
The Role
Leads plastic injection molding process transitions, validations, improvements, and optimization through manufacturing control. Manages scientific molding validations, troubleshooting, corrective actions, documentation, customer project meetings, and cross-functional manufacturing support. Requires engineering expertise, hands-on machine operation, statistical validation analysis, Lean Six Sigma, project management, budgeting, and knowledge of mold tooling and automation. Ensures compliance with quality, safety, and regulatory requirements while supporting multiple initiatives and meeting project deadlines.
Summary Generated by Built In
Overview

Resonetics is a global leader in advanced engineering, prototyping, product development, and micro manufacturing, driving innovation in the medical device industry. With rapid expansion across all our locations, we continue to push the boundaries of technology while fostering a dynamic, employee-centered culture. Our commitment to excellence and continuous improvement makes Resonetics an exciting place for professionals passionate about shaping the future of micro-manufacturing and being part of something bigger.


The Senior Manufacturing/Process Engineer will be responsible for managing Process Transitions through Validation to Manufacturing control. This individual will be responsible and manage Process Improvement/Optimization and Process Development for plastic injection molding programs. This role will require the knowledge and use of scientific molding to lead molding validations as well as troubleshoot and improve current validated processes.

This position will work closely with customers through interactions including, but not limited to, onsite validation activities, project management meetings, etc. In addition, this position will work closely with the site Tool Room.

Join Resonetics and be part of a team that’s redefining medical device manufacturing. If you’re passionate about innovation and thrive in a fast-paced environment, we’d love to hear from you.



Join Resonetics and be part of a team that’s redefining medical device manufacturing. If you’re passionate about innovation and thrive in a fast-paced environment, we’d love to hear from you.

Responsibilities
  • Lead Scientific Plastic Injection Molding Validation activities
  • Troubleshoot and improve currently validated plastics processes
  • Define preventative and corrective actions
  • Lead customer project management meetings regarding the status of process validations
  • Perform and coordinate project & manufacturing support assignments
  • Supports multiple initiatives concurrently; appropriately prioritizes and leverages team to deliver results
  • Contribute to projects with proficiency across most technical dimensions within the functional area; may support cross-business unit/ global initiatives
  • Plan and complete requisite supporting documentation, ensuring compliance with industry standards and Quality System requirements
  • Lead moderately complex projects and initiatives, serving as business unit resource, providing insight for area of technical specialization
  • Assure safety and regulatory compliance by consistently reporting failures / issues to manager and partnering in write up of safety concerns

Required Qualifications
  • Minimum BS degree in Engineering or Physics with 5-10 yrs Manufacturing/Process Engineering experience or equivalent
  • Experience with Process/Product Transitions through Validation to Manufacturing
  • Ability to operate and process a Plastic Injection Molding Machine
  • Demonstrated Project Management experience dealing with interdisciplinary interaction to meet project schedules
  • Experience with project costing/budgeting
  • General understanding of statistical analysis for purposes of equipment validation
  • Experienced with Process Improvement/Optimization utilizing Lean Six Sigma (LSS) skillset
  • Strong organizational skills
  • Hands on
  • Excellent communication skills.
  • Strongly motivated and goal oriented
  • Will adjust working hours and/or work extra hours to meet project deadlines
Preferred Qualifications
  • Experience and understand of Mold Tooling
  • Experience with Automation Cells in Injection Molding
  • Experience with vision systems
  • Plastic Injection Molding Certifications (Ex: RJG Master Molder)
  • ISO 13485:2003, ISO 9001:2008
Physical Demands
  • Must be able to lift up to 25 pounds at times.
  • Must have excellent hand-eye coordination.
  • Ability to differentiate between colored wires, tabs, and electronic components.
  • Must wear gown, gloves, and ear protection if applicable

Compensation
  • The compensation for this role is competitive and will be based on experience and qualifications. The anticipated range is $110,000–$124,000.
  • Our company policy is that we are unable to provide visa sponsorship. Candidates must already be legally authorized to work in the United States without the need for sponsorship now or in the future.

Skills Required

  • Bachelor's degree in Engineering or Physics, with 5–10 years of Manufacturing or Process Engineering experience, or equivalent
  • Experience transitioning processes and products through validation to manufacturing
  • Ability to operate and process a plastic injection molding machine
  • Project management experience involving interdisciplinary collaboration and project schedules
  • Experience with project costing and budgeting
  • General understanding of statistical analysis for equipment validation
  • Experience with process improvement and optimization using Lean Six Sigma skills
  • Strong organizational skills
  • Hands-on working approach
  • Excellent communication skills
  • Strong motivation and goal orientation
  • Ability to adjust working hours or work extra hours to meet deadlines
  • Experience and understanding of mold tooling
  • Experience with automation cells in injection molding
  • Experience with vision systems
  • Plastic injection molding certification, such as RJG Master Molder
  • Knowledge of ISO 13485:2003 and ISO 9001:2008

Resonetics Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Resonetics and has not been reviewed or approved by Resonetics.

  • Healthcare Strength — Healthcare coverage is described as solid, with broad coverage and in some cases day-one eligibility. Medical coverage is viewed as a dependable pillar of the total rewards package.
  • Leave & Time Off Breadth — Paid time off is commonly provided and taking time away is often described as straightforward, though administration can vary by site. This breadth offers a practical counterweight to concerns about base pay for some roles.
  • Retirement Support — Retirement benefits, including 401(k) features with immediate vesting in some cases, are highlighted as part of a comprehensive package. These elements strengthen long-term financial security beyond base wages.

Resonetics Insights

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The Company
HQ: Nashua, NH
2,600 Employees
Year Founded: 1987

What We Do

Resonetics is a medical device contract development and manufacturing organization serving MedTech partners. Founded in Nashua, New Hampshire, it provides advanced engineering, prototyping, product development, micromanufacturing, sensor technologies, and value-added manufacturing. Its integrated services support medical-device innovation from ideation through commercialization, helping customers develop precise, scalable solutions and accelerate time to market. Its processes are designed for the precision and reliability required by life-critical medical devices.

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