Senior Manufacturing Design Engineer

Posted 5 Days Ago
Be an Early Applicant
Torrance, CA, USA
In-Office
150K-209K Annually
Senior level
Aerospace • Hardware • Defense • Manufacturing
The Role
Lead development of robust manufacturing processes, tooling, and assembly solutions for complex electro-mechanical products. Drive DFM/DFA, manufacturing readiness (DVT/PVT/ramp), yield and quality improvements using SPC, DOE, tolerance analysis, and data-driven problem solving while collaborating with cross-functional teams to scale high-volume production.
Summary Generated by Built In

Who we are

Neros is a defense technology company rebuilding America’s drone industrial base. We design and manufacture high-performance unmanned systems that are tested in combat, iterated at startup speed, and built at massive scale. Our team culture is fast, hands-on, and obsessed with closing the gap between design and deployment.

As drones transform the character of warfare, Neros is delivering the systems the West needs to compete on the modern battlefield and deter the adversaries of democracy. We’re hiring engineers, operators, and builders who want to move fast, take on extreme ownership, and get capability into the hands of warfighters in months, not years.

What you will be doing

As a Senior Manufacturing Design Engineer, you will play a key role in bringing complex hardware products from concept to high-volume production. You will work across Engineering, Test, and Operations to develop robust manufacturing processes, tooling, and assembly solutions. This role requires strong hands-on engineering skills, data-driven problem solving, and the ability to influence product design through DFM and DFA principles. You will lead manufacturing readiness activities through DVT, PVT, and initial ramp while driving improvements in yield, quality, and throughput. If you enjoy solving challenging technical problems and building scalable manufacturing systems, this role offers significant ownership and impact.

You should have the following

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Aerospace Engineering, or a related technical field
  • 7+ years of experience developing and scaling manufacturing processes for complex electro-mechanical products in consumer electronics, robotics, aerospace, automotive, or similar industries
  • Proven experience leading DFM/DFA efforts and driving design changes that improve manufacturability, quality, cost, and production throughput
  • Hands-on experience designing and deploying manufacturing tooling, fixtures, assembly equipment, and automation solutions for production environments
  • Strong understanding of statistical process control (SPC), process capability analysis (Cpk), DOE, tolerance analysis, and root-cause problem solving methodologies
  • Experience supporting products through DVT, PVT, and production ramp, including manufacturing validation, process qualification, and yield improvement activities
  • Proficiency with 3D CAD tools (SolidWorks, NX, Creo, or equivalent)
  • Strong expertise in GD&T, tolerance stack-up analysis, and driving manufacturable design requirements across mechanical assemblies and supplier components
  • Demonstrated ability to analyze manufacturing data and drive improvements in yield, cycle time, quality, and overall equipment effectiveness (OEE)
  • Experience working closely with cross-functional teams including Product Design, Test Engineering, Quality, Supply Chain, and Operations to deliver successful product launches
  • Strong communication and project leadership skills with a track record of independently driving complex technical projects from concept through high-volume production

Nice to have

  • Experience developing manufacturing processes and production systems for drones, robotics, aerospace, or other mission-critical hardware products
  • Experience with factory automation, machine vision systems, industrial robotics, and custom manufacturing equipment development
  • Familiarity with quality management systems and regulated manufacturing environments, including AS9100, ISO 9001, APQP, PFMEA, Control Plans, and MSA

US Salary Range

$149,500 – $209,000 USD

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary may vary based on (but not limited to) work experience, education and/or training, critical skills, and/or business considerations. Highly competitive equity grants are considered part of Neros' total compensation package.

We’re an equal opportunity employer. We welcome all applicants without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran or disability status.

Skills Required

  • Bachelor's degree in Mechanical, Manufacturing, Aerospace Engineering, or related field
  • 7+ years developing and scaling manufacturing processes for complex electro-mechanical products
  • Proven experience leading DFM/DFA efforts and driving design changes for manufacturability, quality, cost, and throughput
  • Hands-on experience designing and deploying manufacturing tooling, fixtures, assembly equipment, and automation solutions
  • Strong understanding of SPC, process capability analysis (Cpk), DOE, tolerance analysis, and root-cause problem solving
  • Experience supporting products through DVT, PVT, and production ramp, including validation and process qualification
  • Proficiency with 3D CAD tools (SolidWorks, NX, Creo, or equivalent)
  • Strong expertise in GD&T and tolerance stack-up analysis
  • Ability to analyze manufacturing data and drive improvements in yield, cycle time, quality, and OEE
  • Experience working with Product Design, Test, Quality, Supply Chain, and Operations to deliver product launches
  • Strong communication and project leadership skills; ability to drive complex technical projects to high-volume production
  • Experience developing manufacturing processes for drones, robotics, aerospace, or mission-critical hardware products
  • Experience with factory automation, machine vision systems, industrial robotics, and custom manufacturing equipment development
  • Familiarity with quality management systems and regulated manufacturing environments (AS9100, ISO 9001, APQP, PFMEA, Control Plans, MSA)
Am I A Good Fit?
beta
Get Personalized Job Insights.
Our AI-powered fit analysis compares your resume with a job listing so you know if your skills & experience align.

The Company
Year Founded: 2023

What We Do

Neros Technologies is a defense technology company that designs and manufactures high-performance unmanned aerial systems to support Western strategic interests and modernize the drone industrial base.

Similar Jobs

Hybrid
Palo Alto, CA, USA
85 Employees
158K-174K Annually

Boeing Logo Boeing

737NG/MAX Deputy Fleet Chief (Senior or Principal)

Aerospace • Information Technology • Software • Cybersecurity • Design • Defense • Manufacturing
In-Office
Seal Beach, CA, USA
170000 Employees
146K-239K Annually

Boeing Logo Boeing

Contracts Management Specialist - Millennium Space Systems

Aerospace • Information Technology • Software • Cybersecurity • Design • Defense • Manufacturing
In-Office
El Segundo, CA, USA
170000 Employees
96K-174K Annually

Boeing Logo Boeing

Astrodynamicist (Associate)

Aerospace • Information Technology • Software • Cybersecurity • Design • Defense • Manufacturing
In-Office
El Segundo, CA, USA
170000 Employees
100K-136K Annually

Similar Companies Hiring

Fairly Even Thumbnail
Hardware • Robotics • Sales • Software • Hospitality
New York, NY
30 Employees
Amalgamated Sugar Thumbnail
Food • Greentech • Agriculture • Industrial • Manufacturing
Boise, Idaho
768 Employees
Outpost Space Thumbnail
Aerospace • Defense
US
24 Employees

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account