Senior Hardware Failure Analysis Engineer

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San Jose, CA
In-Office
Senior level
Artificial Intelligence • Robotics • Automation • Manufacturing
The Role
The Senior Hardware Failure Analysis Engineer will analyze hardware failures, conduct mechanical cross sectioning, interpret various results, and collaborate with teams to ensure product reliability.
Summary Generated by Built In

Figure is an AI robotics company developing autonomous general-purpose humanoid robots. The goal of the company is to ship humanoid robots with human level intelligence. Its robots are engineered to perform a variety of tasks in the home and commercial markets. Figure is headquartered in San Jose, CA.

We are looking for a Failure Analysis (FA) Engineer to be in charge of analyzing hardware failures from product development and field uses to ensure that issues are addressed to meet our product reliability targets. We are looking for someone with a strong FA background who possesses comprehensive FA skills and is able to execute end-to-end failure analysis at components (e.g. PCBAs, actuators, battery cells), modules (e.g. hand), and system (robot) levels.

Responsibilities

  • Mechanical Cross sectioning of PCBAs
  • Perform Optical Inspection (Keyence equipment preferred) 
  • Perform SEM/EDS and interpret the result
  • Perform CT X-ray and interpret the CT X-ray data (VGStudio experience preferred) 
  • Perform FTIR and interpret result
  • Perform Laser Induced Breakdown Spectroscopy (LIBS) and interpret result
  • Dissemble different DUTs and perform fault isolation
  • Setup hardware failure analysis lab
  • Triage failures and write FA SOPs
  • Work alongside cross functional teams to identify the root cause of HW failure
  • Drive HW failure analysis at the component level at vendors
  • Utilize DMM, Lock-in IR thermography, oscilloscope, probe station, function generator, IV-Tracing,  or TDR to perform PCBAs level analysis

Requirements

  • Minimum 5 year experience in hardware failure analysis in the automotive, consumer electronics, aerospace or robotics industry 
  • Understand the basic operations of mechanical cross sectioning, optical microscope, SEM/EDS, CT Xray, FTIR, and Confocal Scanning Acoustic Microscope (CSAM)
  • Advanced understanding of failure concepts and mechanisms, such as fatigue, ductile brittle, adhesive/cohesive, contamination, intermetallic compounds, corrosion

Bonus Qualification:

  • Experience of GCMS
  • Experience of different etching techniques
  • Experience of X-ray Photoelectron Spectroscopy 
  • Experience of Differential Scanning Calorimetry and TMA
  • Experience of Gel Permeation Chromatography
  • Experience of Instron and DMA
  • Experience in building a failure analysis laboratory

The US base salary range for this full-time position is between $165,000 - $210,000 annually.

The pay offered for this position may vary based on several individual factors, including job-related knowledge, skills, and experience. The total compensation package may also include additional components/benefits depending on the specific role. This information will be shared if an employment offer is extended. 




Top Skills

Dmm
Function Generator
Iv-Tracing
Keyence Equipment
Lock-In Ir Thermography
Oscilloscope
Probe Station
Tdr
Vgstudio
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The Company
HQ: Sunnyvale, California
86 Employees
Year Founded: 2022

What We Do

Figure is an AI Robotics company building the world's first commercially viable autonomous humanoid robot. We are based in Sunnyvale, CA.

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