Senior Gas Turbine Performance Engineer: AI Accelerated Engineering

Posted Yesterday
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San Diego, CA, USA
In-Office
113K-169K Annually
Senior level
Energy
The Role
Develop, calibrate, and defend steady-state and transient gas turbine performance models; analyze test and field data; build internal software, automation, and AI-accelerated tools to support design, testing, and product support across teams.
Summary Generated by Built In

Career Area:

Engineering

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other.  We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Senior Gas Turbine Performance Engineer: AI Accelerated Engineering

Why this role

If you love the rigor of thermodynamics and the satisfaction of making models match reality, and you’re excited about using modern AI tools to amplify engineering impact, this role is built for you. You’ll sit at the crossroads of engine physics, product decisions, and real operating data, building performance models and software that influence everything from new product definition to test cell execution to fielded fleet operations.

What the Performance Group does

The Gas Turbine Performance Group leads concept and advanced cycle studies and delivers calibrated performance predictions for new and upgraded engines. We oversee performance during engine development, support production and acceptance testing, and enable product support teams worldwide with the tools needed to analyze, predict, and guarantee engine performance.

A core part of our mission is building and maintaining the ecosystem (models, workflows, automation, and data pipelines) that turns thermodynamics, test, and field data into decisions. Increasingly, our transient cycle models and calibrated physics tools are the foundation for AI enabled digital twins, unlocking longer service intervals, better cycle count capability, and improved efficiency through operational flexibility.

What you will do

Turn data into engineering decisions.
Analyze acceptance test and fleet/field datasets to trend performance, troubleshoot issues, and monitor aeromechanical/operability behavior across product lines.

Own high-stakes performance predictions.
Build, calibrate, and defend steady state and transient performance models for new products, upgrades, and investigations, where accuracy matters and assumptions must be explicit.

Build the tools engineers rely on.
Develop and maintain the internal software used across design, sales/applications, customer services, overhaul, and customer sites, improving usability, automation, traceability, and confidence in results.

Accelerate engineering with AI.
Apply modern AI techniques:

  • speeding up calibration and uncertainty exploration,
  • enabling anomaly detection and diagnostics,
  • creating reduced‑order models that stay grounded in physics,
  • supporting digital twin workflows using physics‑guided learning approaches.

Collaborate across disciplines.
Work shoulder to shoulder with design, controls, test, operations, and digital teams to solve urgent problems quickly while also building long term capability.

What you’ll love about the work

  • Physics first engineering with direct line of sight to real hardware and customer outcomes.
  • High leverage: your models and tools scale across programs, teams, and global sites.
  • A modern toolchain mindset: automation, reproducibility, and AI assisted workflows are part of the job, not a hobby.

What you will bring (required)

  • B.S. / B.Eng. in Mechanical or Aerospace Engineering (or closely related field) plus experience with multiple design cycles within industry and performance engineering to real world problems.
  • Foundation of knowledge for growth in gas turbine performance and thermodynamics (cycles, maps, matching, operability concepts, off-design behavior).
  • Ability to work through ambiguity, manage priorities, and deliver high-quality results under schedule pressure.
  • Clear written and verbal communication. You can explain assumptions, results, and risks to both technical and nontechnical partners.
  • Proven habit of finishing work with thoroughness and reliability (validation, documentation, and follow-through).

What sets top candidates apart (preferred)

  • Applicable experience in gas turbine performance, aerodynamics, instrumentation, real world testing or closely related area.
  • Applied knowledge of model calibration and troubleshooting of gas turbine performance/operability in steady state and/or transient.
  • Strong engineering software skills, building scripts, code, or automation that makes other engineers faster and improves quality.
  • Familiarity with controls and control logic and controls software.

Tools & technologies (typical, not exhaustive)

  • 1‑D multiphysics engine performance tools (e.g., NPSS, PROOSIS, GasTurb, pyCycle or similar)
  • Programming/scripting: Python (strongly preferred), and/or C/C++/C#/Fortran/VBA
  • Engineering computing: MATLAB / Simulink
  • Analytics & visualization: Tableau (or similar), plus modern data tooling as applicable
  • Standard productivity tools (Microsoft Office suite)
 

Summary Pay Range:

$112,704.00 - $169,056.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar. 

Benefits:

Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.

  • Medical, dental, and vision benefits*

  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*

  • 401(k) savings plans*

  • Health Savings Account (HSA)*

  • Flexible Spending Accounts (FSAs)*

  • Health Lifestyle Programs*

  • Employee Assistance Program*

  • Voluntary Benefits and Employee Discounts*

  • Career Development*

  • Incentive bonus*

  • Disability benefits

  • Life Insurance

  • Parental leave

  • Adoption benefits

  • Tuition Reimbursement

       

* These benefits also apply to part-time employees

 
This position requires working onsite five days a week. 
Relocation is available for this position.

Visa Sponsorship is not available for this position.

Posting Dates:

July 21, 2026 - August 21, 2026

Any offer of employment is conditioned upon the successful completion of a drug screen.

Caterpillar is an Equal Opportunity Employer, Including Veterans and Individuals with Disabilities.  Qualified applicants of any age are encouraged to apply.

Not ready to apply? Join our Talent Community.

Skills Required

  • B.S. or B.Eng. in Mechanical or Aerospace Engineering (or closely related field) plus industry experience with multiple design cycles
  • Experience in performance engineering applied to real-world problems (gas turbine performance and thermodynamics: cycles, maps, matching, operability, off-design)
  • Ability to work through ambiguity, manage priorities, and deliver high-quality results under schedule pressure
  • Clear written and verbal communication; ability to explain assumptions, results, and risks to technical and nontechnical partners
  • Habit of finishing work with thoroughness and reliability (validation, documentation, follow-through)
  • Applicable experience in gas turbine performance, aerodynamics, instrumentation, or real-world testing
  • Applied knowledge of model calibration and troubleshooting for steady-state and/or transient performance/operability
  • Strong engineering software skills: building scripts, code, or automation to accelerate engineering workflows
  • Familiarity with controls, control logic and controls software
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The Company
HQ: San Diego, CA
5,640 Employees
Year Founded: 1927

What We Do

Solar Turbines provides gas turbine packages and services for oil and gas and power generation industries, including gas compressor restage and overhaul, service parts, gas turbine overhaul, machinery management, technical training, modular solutions, and microgrid energy storage solutions.

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