WHAT YOU'LL DO:
- Conduct thorough failure analysis on electronic assemblies and components (PCBA level) returned from production, customers, or validation.
- Perform electrical testing and fault isolation using oscilloscopes, multimeters, and ICT/FCT systems.
- Analyze process-related issues such as solder bridging, tombstoning, cold joints, or voids in BGA and QFN packages.
- Document findings in detailed Failure Analysis Reports, including photos, data, and corrective action recommendations.
- Collaborate with design, test, and manufacturing engineering teams to improve DFM/DFT and overall reliability.
- Support CAPA (Corrective and Preventive Action) and continuous improvement initiatives.
- Maintain failure database and trend analysis for recurring issues.
REQUIRED QUALIFICATIONS:
- Bachelor’s degree in Electronics, Electrical, Materials, or Mechanical Engineering.
- 2–5+ years of experience in failure analysis or reliability engineering, preferably in a PCBA or EMS environment.
- Proficient in tools: X-ray inspection, SEM/EDS, AOI, ICT, thermal analysis, microscopes.
- Understanding of SMT, wave soldering, reflow processes, ICT, and FTs.
- Experience with IPC standards (e.g., IPC-A-610, IPC-7711/7721) is a plus.
- Experience with FA software, report automation tools, or statistical tools like Minitab.
PREFERRED QUALIFICATIONS:
- Strong analytical, documentation, and communication skills.
- Familiarity with Six Sigma, 8D, 5 Whys, or FMEA methodology.
- Knowledge of RoHS/REACH compliance, ESD standards, and component de-rating.
Similar Jobs
What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
Gallery







