Senior Electrical & Controls Engineer

Posted Yesterday
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Indian Head, MD, USA
In-Office
Senior level
Aerospace
The Role
Designs, programs, troubleshoots, maintains, and optimizes industrial electrical and controls systems. Responsibilities include PLC, HMI, VFD, instrumentation, control panel, industrial network, and automated equipment support. The role develops schematics, integrates machinery, supports installations and capital projects, improves reliability and production efficiency, performs root cause analysis, and develops preventive maintenance strategies. Collaboration with technicians, operators, production staff, and engineering teams is required, along with technical documentation and support for commissioning and validation.
Summary Generated by Built In

Cruz Associates Inc. of Yorktown, VA has an open position and is looking for qualified candidates for an Senior Electrical & Controls Engineer. The job location is at the Naval Surface Warfare Center, Indian Head MD.

Scope of Performance: We are seeking a skilled Electrical & Controls Engineer with a strong background in industrial electrical systems, automation, and process controls. This position combines electrical engineering principles with hands-on controls engineering, including the design, programming, troubleshooting, maintenance, and optimization of industrial control systems.

The ideal candidate will have experience working with Allen-Bradley and Rockwell Automation platforms, including PLCs, HMIs, VFDs, industrial networks, and associated control hardware. This individual will play an important role in improving equipment reliability, increasing production efficiency, supporting capital projects, and developing automation solutions throughout the facility.

The successful candidate should be equally comfortable working with electrical schematics and control panel designs as they are troubleshooting PLC logic, modifying programs, and supporting automated equipment on the production floor.

Key Responsibilities:

  • Design, develop, and maintain industrial electrical systems and control panels.
  • Read, interpret, and develop electrical schematics, wiring diagrams, and panel layouts.
  • Specify electrical components, instrumentation, sensors, motors, drives, and control devices.
  • Support electrical installations, equipment upgrades, and capital improvement projects.
  • Ensure electrical systems comply with applicable electrical codes, safety standards, and industry best practices.
  • Troubleshoot electrical issues involving motors, relays, contactors, sensors, power distribution, and control circuits.
  • Develop, program, modify, and troubleshoot PLC-based control systems.
  • Work with Allen-Bradley and Rockwell Automation platforms, including:
    • ControlLogix and CompactLogix PLCs.
    • Studio 5000 Logix Designer.
    • RSLogix 500 and RSLogix 5000.
    • FactoryTalk View ME and SE.
    • PanelView operator interfaces.
    • PowerFlex variable frequency drives.
  • Develop and modify HMI applications, operator interfaces, alarms, and process control screens.
  • Troubleshoot PLC logic, I/O systems, communication networks, and automated equipment.
  • Integrate new machinery, equipment, instrumentation, and automation systems into existing production environments.
  • Support industrial communication protocols, including Ethernet/IP and other common industrial networking platforms.
  • Develop and maintain PLC backups, program documentation, and controls system standards.
  • Provide technical support for production equipment, manufacturing systems, and facility automation.
  • Diagnose and resolve recurring electrical and controls-related equipment failures.
  • Identify opportunities to improve equipment uptime, productivity, safety, and operational efficiency.
  • Work alongside maintenance technicians, production personnel, and engineering teams to resolve equipment issues.
  • Lead or support root cause analysis and corrective action initiatives.
  • Assist with commissioning, startup, and validation of new equipment and automated systems.
  • Develop preventative maintenance strategies for electrical and automation systems.

Education and Experience – Required:

  • Bachelors’ Degree or higher in Electrical or Controls Engineering
  • 10 years of experience in industrial electrical systems, automation, and controls engineering
  • Experience troubleshooting manufacturing processes and industrial equipment.
  • Experience developing technical documentation and standard operating procedures.
  • Strong analytical, problem-solving, and communication skills.
  • Ability to work effectively with operators, technicians, engineers, maintenance personnel, and management.
  • Proficiency with Microsoft Office and engineering/data-analysis tools.
  • Must be able to successfully complete required background checks and drug screening.
  • Ability to receive and maintain a secret security clearance

Skills Required

  • Bachelor's degree or higher in Electrical Engineering or Controls Engineering
  • 10 years of experience in industrial electrical systems, automation, and controls engineering
  • Experience troubleshooting manufacturing processes and industrial equipment
  • Experience developing technical documentation and standard operating procedures
  • Strong analytical, problem-solving, and communication skills
  • Ability to work effectively with operators, technicians, engineers, maintenance personnel, and management
  • Proficiency with Microsoft Office and engineering/data-analysis tools
  • Ability to successfully complete required background checks and drug screening
  • Ability to receive and maintain a Secret security clearance
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The Company
HQ: Yorktown, Virginia
183 Employees
Year Founded: 1995

What We Do

CAI has over 29 years of proven experience in providing extensive technical and logistics support services to the United States Army and Navy. CAI currently has 300 employees, both CONUS and OCONUS, providing support across a broad spectrum of areas to include: • Aviation maintenance management • Field service engineering • Logistics support • Acquisition and life cycle management • Systems and program integration • Test and evaluation planning • Developmental test pilot services • Test coordination and execution • Results presentation • Airworthiness qualification plan development • Safety analyses • Ordnance management and engineering • Explosives processing • Requirements definition and concept development • System development and qualification • Production planning and support • Life cycle costing • Resource management • Systems engineering • Program/project management

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