Senior Design Engineer - Electromagnetic (R&D)

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Austin, TX, USA
Hybrid
Senior level
Computer Vision • Hardware • Machine Learning • Robotics • Software
We build machines that empower humans to live to our fullest potential.
The Role
Lead electromagnetic design of custom BLDC and PMSM motors for humanoid robot joints from concept through prototype and volume manufacturing. Perform advanced simulations, define motor performance targets, validate designs using motor dyno testing, and correlate models with hardware. Collaborate with mechanical, thermal, electrical, controls, manufacturing, vendors, and university partners to optimize torque density, ensure design-for-manufacturing, manage technical requirements, and support technology transfer.
Summary Generated by Built In

Apptronik is a human-centered robotics company developing AI-powered robots to support humanity in every facet of life. Our flagship humanoid robot, Apollo, is built to collaborate thoughtfully with people, starting with critical industries such as manufacturing and logistics, with future applications in healthcare, the home, and beyond.
We operate at the cutting edge of Applied AI, applying our expertise across the full robotics stack to solve some of society's most important problems. You will join a team dedicated to bringing Apollo to market at scale, tackling the complex challenges like safety, commercialization, and mass production to change the world for the better.

JOB SUMMARY

At Apptronik, we are building the next generation of general-purpose humanoid robots designed to change the way we live and work. To achieve unparalleled performance in our robotic platforms, we are expanding our R&D efforts into advanced, custom motor technologies.

Off-the-shelf frameless motors leave significant performance on the table for humanoid robots. As a electromagnetic designer for Apptronik's custom motor program, you will be the driving force behind our next generation of actuators. You will set the target metrics and design the motors to hit them, exploring cutting-edge technologies to maximize performance while ensuring these designs remain viable for mass manufacturing.

In addition to serving as the lead hands-on EM designer, you will act as our primary Subject Matter Expert (SME) when collaborating with external partners, university collaborators, and specialized manufacturing vendors.

ESSENTIAL DUTIES AND RESPONSIBILITIES or KEY ACCOUNTABILITIES

Custom Electromagnetic Design & Simulation

  • Own the electromagnetic design of custom BLDC/PMSM motors for humanoid joints from concept to built prototype.
  • Select and evaluate advanced topologies and approaches
  • Run advanced EM simulations (using Ansys Maxwell, Motor-CAD, JMAG, or Altair Flux) to maximize performance.
  • Define the trade space between motor, thermal, and robot-level requirements.

Testing, Validation & Characterization

  • Specify test requirements and oversee the methodology for characterizing internally developed motors against competing off-the-shelf designs.
  • Utilize a motor dyno to close the loop between simulation and hardware, correlating model-to-test data and validating EM simulations empirically.

Design for Manufacturing (DFM) & Cross-Functional Integration

  • Bridge the gap between R&D and production. Ensure that highly optimized, novel motor designs can scale efficiently to mass manufacturing without compromising performance.
  • Collaborate tightly with mechanical, thermal, electrical, and control engineers to integrate custom motors into the broader robotic joint and system architecture (accounting for drive interaction, FOC, and inverter limits).

External Partnerships

  • Act as the technical lead and SME in discussions with external motor design companies, suppliers, and university collaborators.
  • Evaluate external proposals, drive technical requirements, ensure successful tech transfer, and audit alternative supply chains (such as US-sourced magnet materials).

SKILLS AND REQUIREMENTS

Minimum Qualifications

  • Education: MS or PhD in Electrical Engineering (electric machines), Mechanical Engineering, or a closely related field.
  • Experience: 5+ years of industry experience designing electric machines for high-performance applications (preferably in robotics, aerospace, or automotive/EV sectors).
  • Tool Mastery: Expert-level, hands-on experience with electromagnetic design and simulation software (Ansys Maxwell/Motor-CAD, JMAG, or similar) and analytical motor modeling.
  • Technical Depth: Exceptional understanding of motor fundamentals, winding theory, magnetic materials, thermal coupling, and the trade-offs involved in maximizing torque density.
  • Manufacturing Knowledge: Proven track record of designing motors that have successfully transitioned from the prototype phase to volume manufacturing.
  • Qualities: Deep technical credibility, a passion for mentoring others, and a true "experimentalist" mindset who thrives on building a new capability from scratch and validating models against hardware.

Preferred Qualifications

  • Experience with specialized or novel motor topologies (e.g., axial flux, transverse flux, frameless outrunner designs).
  • Familiarity with the unique constraints of robotics (e.g., highly dynamic loads, tight packaging constraints, low gearing ratios, and strict thermal limits).
  • MATLAB/Python scripting experience for design optimization and workflow automation.
  • Strong vendor management experience, having successfully audited and collaborated with overseas or domestic motor manufacturers.


*This is a direct hire.  Please, no outside Agency solicitations. 

Apptronik provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

Skills Required

  • MS or PhD in Electrical Engineering, Mechanical Engineering, or a closely related field
  • 5+ years of industry experience designing electric machines for high-performance applications
  • Expert hands-on experience with electromagnetic design and simulation software such as Ansys Maxwell, Motor-CAD, JMAG, or similar
  • Experience with analytical motor modeling
  • Exceptional understanding of motor fundamentals, winding theory, magnetic materials, thermal coupling, and torque-density trade-offs
  • Proven experience designing motors transitioned from prototype to volume manufacturing
  • Experience with specialized or novel motor topologies, such as axial flux, transverse flux, or frameless outrunner designs
  • Familiarity with robotics constraints including dynamic loads, tight packaging, low gearing ratios, and thermal limits
  • MATLAB or Python scripting experience for design optimization and workflow automation
  • Strong vendor management experience with motor manufacturers
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The Company
HQ: Austin, TX
355 Employees
Year Founded: 2016

What We Do

Apptronik is building robots for the real world to improve human quality of life and to help solve the ever-increasing labor shortage problem. Our team has been building some of the most advanced robots on the planet for years, dating back to the DARPA Robotics Challenge. We apply our expertise across the full robotics stack to some of the most important and impactful problems our society faces, and expect our products and technology to change the world for the better. We value passion, creativity, and collaboration to help us overcome existing technological barriers in the industry to create truly innovative products.

Why Work With Us

At Apptronik, we don't see a future where man competes against machine. Instead, we envision a harmonious world where man and machine coexist. Our mission statement, "It is not Man vs. Machine, but Man + Machine," encapsulates our belief that the synergy between humans and robots will pave the way for a brighter, more advanced future.

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Apptronik Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

Typical time on-site: Not Specified
HQAustin, TX
We're based in North Austin near The Domain, a lively, outdoor shopping area full of shops and restaurants.

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