Job Type: On-site, Full-Time
About Us
Churchill Technologies is an automation company in Grand Haven that specializes in assembly cells and machines, gaging and conveyor systems, and various types of robots. Our work enables manufacturers to compete globally by providing innovative solutions for their production needs.
Position Overview
The Senior Controls Engineer is responsible for the design, development, programming, and commissioning of control systems for automated machinery and industrial processes. This role includes leading complex controls projects, collaborating with cross-functional teams, and mentoring junior engineers. The ideal candidate will have deep expertise in PLC/HMI programming, motion control, system integration, and troubleshooting.
Key Responsibilities
Design and develop control systems, including PLC, HMI, SCADA, and motion control platforms.
Program and debug PLCs (Allen-Bradley, Siemens, Mitsubishi, etc.).
Create HMI/SCADA interfaces and dashboards for machine/user interaction.
Develop electrical schematics using E Plan or similar software.
Oversee panel design and interface with panel shops and vendors.
Lead the commissioning and startup of equipment at customer sites (domestic and international).
Collaborate with mechanical, electrical, and software teams during project execution.
Document all code, system designs, and processes for maintainability.
Train and mentor junior controls engineers and technicians.
Ensure compliance with industry standards, safety regulations, and customer specifications.
Qualifications
Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field.
5–10 years of experience in industrial automation or controls engineering.
Advanced knowledge of PLC programming (e.g., Allen-Bradley RSLogix/Studio 5000, Siemens TIA Portal).
Experience with robotics (e.g., Fanuc, ABB, KUKA).
Proficiency in HMI/SCADA platforms (e.g., FactoryTalk View, Ignition, Wonderware).
Experience with industrial networks (EtherNet/IP, Profinet, Modbus, etc.).
Strong understanding of servo systems, VFDs, sensors, and actuators.
Familiarity with NFPA 70E, UL508A, and CE standards.
Excellent troubleshooting skills.
Ability to travel up to 25% as needed for commissioning.
What We Offer
Competitive salary and performance bonuses
Health, dental, and vision insurance
401(k) with company match
Paid time off and holidays
Professional development support
Flexible work environment
Churchill Technologies is committed to the policy of ensuring that all persons regardless of sex/gender (including pregnancy), gender identity, sexual orientation, race, color, national origin, disability, protected genetic information, protected veteran status, age, religion, or any other protected category under applicable local, state, or federal law, are afforded equal employment opportunities.
Skills Required
- Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field
- 5-10 years of experience in industrial automation or controls engineering
- Advanced PLC programming knowledge, including Allen-Bradley RSLogix/Studio 5000 and Siemens TIA Portal
- Experience with robotics, including Fanuc, ABB, or KUKA
- Proficiency with HMI/SCADA platforms such as FactoryTalk View, Ignition, or Wonderware
- Experience with industrial networks including EtherNet/IP, Profinet, or Modbus
- Strong understanding of servo systems, VFDs, sensors, and actuators
- Familiarity with NFPA 70E, UL508A, and CE standards
- Excellent troubleshooting skills
- Ability to travel up to 25% for commissioning
What We Do
Churchill Technologies designs and builds custom automation systems for manufacturers, addressing complex production challenges from precision assembly to turnkey production. Its work includes robotics, material handling, machine vision, inspection, testing, and automated gauging, with solutions tailored to customer goals. The company supports automotive, heavy-duty, aerospace, consumer-products, food, and general industrial applications, helping manufacturers improve quality, flexibility, throughput, and production performance through engineering-led collaboration.
