Senior Controls Engineer

Posted 19 Days Ago
Be an Early Applicant
Rochester, IN, USA
In-Office
Senior level
Automotive • Other • Transportation • Manufacturing
We are AAM. We are Bringing The Future Faster.
The Role
Lead design, testing, installation, and maintenance of large-scale manufacturing control systems. Architect control systems, integrate cross-disciplinary components, validate safety and functionality, develop test procedures, review control drawings, troubleshoot equipment, support production and maintenance, manage suppliers, maintain project documentation, and implement process improvements.
Summary Generated by Built In

Job Posting Title

Senior Controls Engineer

Job Description Summary

Dauch is looking for a Senior Controls Engineer to join our team in Rochester, Indiana. This is a hands-on, fully onsite position.
The Senior Controls Engineer leads the design, testing, installation, and maintenance of large-scale electronic equipment or machinery for use in manufacturing. Applications are complex, requiring cross-disciplinary integration and wide application of concepts.

Job Description:

  • Designs and recommends the control system architecture, products, components, and applications used in manufacturing processes; identifies and resolves system integration and interface issues.

  • Evaluates new and emerging manufacturing and control technologies, adapting into specifications as appropriate.

  • Confirms control system functionality, including appropriate safety compliance, by designing and/or executing test procedures.

  • Prepares and/or reviews electrical, hydraulic, and pneumatic controls drawings; collaborates with related engineering teams to evaluate components, materials, and suppliers.

  • Ensures integrity of process and build data collection.

  • Provides information and support to manufacturing, process, maintenance, and other engineering disciplines by answering questions and requests and participating in projects.

  • Keeps equipment operating by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.

  • Manages supplier development and delivery.

  • Maintains project documents using approved methodology, tools, and templates.

  • Works on multiple, complex projects with general direction and minimal guidance.

  • Validates control system functionality, including safety compliance. Identifies areas for improvement in the current operating system.

  • All other duties as assigned.

Required Skills and Education

  • Bachelor's Degree or equivalent experience.

  • 5+ years of Controls Engineering experience in an industrial automation environment. Electrical experience preferred.

  • Familiarity with robotics (Fanuc and ABB).

  • Hands-on experience with Siemens/Allen Bradley PLC programming and troubleshooting Fanuc CNC Controls.

  • Experience with HMI/SCADA systems.

  • Knowledge of industrial networks (EtherNet/IP, Profinet, Modbus, etc.).

  • Ability to read and interpret electrical schematics and technical drawings.

  • Availability and willingness to work any shift, overtime, and weekends as needed to support the operation.


About Dauch:

Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive industry with a powertrain-agnostic product portfolio that supports electric, hybrid, and internal combustion vehicles. The company is headquartered in Detroit, MI, with operations that span 24 countries and more than 175 locations. Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing capabilities and an entrepreneurial spirit to move mobility forward. Visit www.dauch.com to learn more.


Dauch will not discriminate against any Associate or applicant for employment because of age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. Dauch will take affirmative action to ensure that applicants are employed, and that Associates are treated equally during employment, without regard to their age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. For the Disabled Job Seeker: We offer reasonable accommodations for qualified disabled individuals who are applicants for employment. To request assistance or accommodations, please e-mail [email protected]. Dauch is an equal opportunity/affirmative action employer.

Skills Required

  • Bachelor's degree or equivalent experience
  • 5+ years Controls Engineering experience in an industrial automation environment
  • Electrical experience
  • Familiarity with robotics (Fanuc and ABB)
  • Hands-on Siemens PLC programming and troubleshooting
  • Hands-on Allen Bradley PLC programming and troubleshooting
  • Troubleshooting Fanuc CNC Controls
  • Experience with HMI/SCADA systems
  • Knowledge of industrial networks (EtherNet/IP, Profinet, Modbus, etc.)
  • Ability to read and interpret electrical schematics and technical drawings
  • Availability and willingness to work any shift, overtime, and weekends as needed

Dauch Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Dauch and has not been reviewed or approved by Dauch.

  • Healthcare Strength Healthcare coverage is presented as comprehensive, including medical, dental, vision, life and disability coverage, plus mental health support and wellness programming. Affordable options are also indicated by references to free or low-cost health insurance in some roles.
  • Retirement Support Retirement support is positioned as a meaningful part of total rewards through 401(k) matching and an additional employer retirement contribution in some cases. Profit sharing and performance bonuses are also cited as add-ons that can lift overall compensation beyond base pay.
  • Fair & Transparent Compensation Pay is frequently characterized as fair or competitive in certain plant roles, especially when shift differentials and premium weekend rates apply. Overtime premiums are framed as a clear, structured way to increase take-home pay for those working extra hours.

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The Company
HQ: Detroit, MI
20,000 Employees
Year Founded: 1994

What We Do

As a leading global Tier 1 Automotive and Mobility Supplier, AAM (NYSE: AXL) designs, engineers and manufactures Driveline and Metal Forming technologies to support electric, hybrid and internal combustion vehicles. Headquartered in Detroit with over 80 facilities in 18 countries, AAM is bringing the future faster for a safer and more sustainable future. We work together to support our customers on global and regional platforms with a focus on quality, operational excellence and technology leadership.

Why Work With Us

Every member of #TeamAAM is emPOWERed to make a difference from day one. You’ll have the opportunity to grow, embrace challenges, build your skills and bring your authentic self to work every day, all while helping to shape the future of mobility for AAM… and the world. Be part of the future from day one at AAM.

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