Senior Advanced Mechanical Design Engineer

Posted 4 Hours Ago
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Phoenix, AZ, USA
Hybrid
Senior level
Aerospace • Artificial Intelligence • Cloud • Machine Learning • Software • Cybersecurity • Defense
In an era of dynamic change, Aerospace is addressing the most complex challenges in space.
The Role
Designs, analyzes, simulates, and tests rotating and static turbomachinery components for turbofan, turboshaft, and APU engines. Performs FEA covering vibration, fatigue, thermal, crack growth, burst, and deflection analyses; supports component and engine testing; analyzes test data; documents engineering findings; and presents design reviews. The role also contributes to process improvement, technical mentoring, and knowledge capture.
Summary Generated by Built In

As a Senior Advanced Mechanical Design Engineer here at Honeywell Aerospace, you will be part of a team responsible for the mechanical design, simulation, analysis and test of fans and compressors (FanC) in gas turbine engine (turbomachinery) applications within Honeywell Aerospace Engines and Power Systems.

You will support currently fielded products and contribute towards development of new products for a variety of turbofan, turboshaft and auxiliary power unit (APU) applications and apply principles of design, physics, mathematics and software development to perform a broad variety of engineering tasks.

You will also contribute to continuous improvement of design, analysis and simulation methods.  You will report directly to our Engineering Manager and work out of our Phoenix, AZ location on a hybrid work schedule. 

Responsibilities

· Perform activities related to mechanical design of rotating and static turbomachinery components such as rotors, stators, blisks, disks and impellers
· Execute design and analysis tasks including modal, vibration, deflection, crack growth, burst, fatigue, thermal and stack analysis with Finite Element Analysis (FEA) as a core responsibility
· Support testing of components and engine modules in various lifecycle stages (rig, development, production) and perform data reduction/analysis on test data
· Generate documentation capturing engineering results and findings following design, simulation, analysis and test activities
· Develop and present engineering artifacts during structured design reviews
Contribute to technical mentoring, process/tool improvement and knowledge capture

Qualifications

YOU MUST HAVE
· Bachelor’s degree from an accredited institution in a technical discipline such as science, technology, engineering, mathematics
· 7 or more years experience in the mechanical design and analysis of turbomachinery components
· 7 or more years experience w/ commercial FEA software such as ANSYS APDL, ANSYS Mechanical, Simcenter NASTRAN or equivalent
WE VALUE
· M.S. or PhD in aerospace or mechanical engineering
· Experience with AI/ML, adjoint optimization, surrogate modeling and multidisciplinary optimization
· Experience with MATLAB, Python and C++ scripting
· Knowledge of turbomachinery test methodologies such as strain gages, light probes and kulites
· Familiarity w/ manufacturing methods, product support, and field support of gas turbine engines
· Problem solving proficiency w/ root cause analysis (RCCA)
· Strong writing, speaking and presenting skills
· CAD modeling experience (e.g. NX, UG, Solidworks, CATIA)

Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.

SPONSORSHIP
We are currently not sponsoring applicants for work visas for this job. Applicants must be currently authorized to work in the United States on a full-time basis.

BENEFITS  
Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:

Employer-subsidized medical, dental, vision and life insurance
Short-term and long-term disability coverage
401(k) match, flexible spending accounts and health savings accounts
Employee assistance program and educational assistance
Parental leave and 12 paid holidays
Paid time off for vacation, personal and sick time
Explore your benefits: https://honeywellaerospacebenefits.com/

ABOUT HONEYWELL AEROSPACE

Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.

Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.

Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.

Every horizon. Every mission. Every day.

The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates.

Posting Date: 10/08/2026

#LI-Hybrid
 

Skills Required

  • Bachelor's degree from an accredited institution in a technical discipline such as science, technology, engineering, or mathematics
  • 7 or more years of experience in mechanical design and analysis of turbomachinery components
  • 7 or more years of experience with commercial FEA software such as ANSYS APDL, ANSYS Mechanical, Simcenter NASTRAN, or equivalent
  • Master's or PhD in aerospace or mechanical engineering
  • Experience with AI/ML, adjoint optimization, surrogate modeling, and multidisciplinary optimization
  • Experience with MATLAB, Python, and C++ scripting
  • Knowledge of turbomachinery test methodologies such as strain gauges, light probes, and kulites
  • Familiarity with manufacturing methods, product support, and field support of gas turbine engines
  • Problem-solving proficiency with root cause analysis
  • Strong writing, speaking, and presentation skills
  • CAD modeling experience with NX, UG, SolidWorks, or CATIA
  • U.S. person status as defined by U.S. export control laws
  • Current authorization to work full-time in the United States

The Aerospace Corporation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about The Aerospace Corporation and has not been reviewed or approved by The Aerospace Corporation.

  • Retirement Support — The 401(k) plan provides a company‑paid contribution of 8–12% based on years of service with immediate eligibility and vesting, and eligible employees can access retiree medical benefits.
  • Leave & Time Off Breadth — Paid time off includes 15 vacation days (rising to 20 after five years), nine paid holidays, and unlimited sick time for exempt employees with accruals for non‑exempt staff.
  • Flexible Benefits — Flexible work models include a 9/80 schedule with alternating Fridays off, supported by backup care services, an EAP, relocation assistance, and home‑office stipends where applicable.

The Aerospace Corporation Insights

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The Company
HQ: Chantilly, VA
4,600 Employees
Year Founded: 1960

What We Do

The space enterprise has been transformed by rapid change and growth. New vehicles for national security space, a more rapid launch cadence, proliferated satellite constellations, the pursuit of interplanetary exploration, and thriving commercial ventures are changing the nature of the space industry. The Aerospace Corporation (Aerospace) is a leading architect for U.S. space programs, shaping efforts to outpace threats to our national security while cultivating the technologies needed to further this new era of space commercialization and exploration. Aerospace works across the space enterprise in service of the public interest. In addition to supporting the Department of Defense and the Intelligence Community, our customers include NASA, NOAA, numerous federal agencies, and commercial space — all of whom benefit from our deep technical knowledge. We only pursue business related to the space mission and complementary fields, operating as the nation’s trusted partner to solve the toughest challenges and develop reliable and innovative technologies. Innovation in space occurs when people have the freedom to imagine and do. At Aerospace, we take pride in our readiness to solve some of the most complex challenges in the space enterprise.

Why Work With Us

We are a non-profit corporation chartered by the government to work on the hardest problems in space. We employ technical experts in every discipline of space-related science and engineering who touch every part of the US space program. Come join us as we make an impact bigger than ourselves.

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