Reliability Engineer

Reposted Yesterday
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Massena, NY, USA
In-Office
87K-131K Annually
Mid level
Energy • Industrial • Manufacturing • Renewable Energy
The Role
Lead reliability and continuous improvement initiatives for plant equipment using predictive maintenance, condition monitoring, CMMS data, RCA and FMEA. Identify recurring failures, prioritize risks, recommend corrective actions, and partner with Maintenance, Engineering, and Operations to implement preventive programs and long-term asset strategies.
Summary Generated by Built In

Shape Your World

At Alcoa, you will become an essential part of our purpose: to turn raw potential into real progress. The way we see it, every Alcoan is a work-shaper, team-shaper, idea-shaper & world-shaper.

Shape your world by improving the reliability of critical equipment and systems at Alcoa’s Massena Operations. As a Reliability Engineer, you will focus on predictive and preventive maintenance strategies that reduce recurring equipment issues and improve long-term performance.  

 

You’ll join a growing reliability engineering team supporting a complex industrial operation, where you can apply data-driven insights, collaborate across functions, and help modernize equipment and systems in an evolving plant environment. 

 

About the Role 

You will lead Reliability Excellence initiatives at Massena Operations, using equipment data, reliability tools, and maintenance best practices to improve long-term equipment performance. This role is focused on predictive and preventive maintenance rather than reactive maintenance, helping identify trends, eliminate repeat failures, and support forward-looking decisions.  

 

Working closely with Maintenance, Engineering, and Operations teams, you will translate technical findings into practical recommendations that improve reliability and support operational success. 

 

Key Responsibilities 

  • Lead reliability and continuous improvement initiatives that strengthen equipment performance, maintenance strategies, and operational decision-making. 

  • Analyze equipment performance using predictive maintenance techniques such as vibration analysis, oil sampling, and condition monitoring to anticipate failures and improve asset reliability. 

  • Conduct equipment criticality analysis and use CMMS and operational data to identify recurring failures, prioritize risk, and recommend corrective actions. 

  • Partner with Maintenance and Engineering teams to implement predictive and preventive maintenance programs and reliability-centered maintenance activities. 

  • Apply reliability tools such as Root Cause Analysis (RCA) and Failure Modes and Effects Analysis (FMEA) to eliminate repeat issues and improve long-term outcomes. 

  • Support reliability-focused business cases and long-term asset strategies, contributing to system improvements and modernization efforts. 

 

What You Bring 

  • A bachelor’s degree in Engineering or a related technical field, providing the technical foundation for evaluating equipment performance and systems. 

  • Experience in reliability, maintenance, or industrial engineering environments preferred, enabling you to contribute to practical equipment and maintenance solutions. 

  • Knowledge of mechanical and/or electrical systems, with the ability to assess equipment condition and reliability risks. 

  • Experience with predictive maintenance programs or interest in developing expertise in condition monitoring techniques such as vibration analysis or lubrication. 

  • Strong analytical and problem-solving skills, including the ability to use CMMS or operational data to identify trends and support decision-making. 

  • A demonstrated commitment to safe work practices and collaboration in an industrial or plant environment. 

 

What We Offer 

  • Competitive Pay: Performance-based bonuses and recognition. 

  • Retirement Benefits: 401(k) with up to 6% employer match and additional contributions. 

  • Health & Wellness: Comprehensive medical, dental, vision, HSA/FSA, life, and accident insurance. 

  • Supportive Leave: Family care, bereavement, jury duty, and military leave. 

  • Career Growth: Training, development, and advancement opportunities. 

 

 

These benefits apply to U.S.-based applicants. Alcoa reserves the right to modify plans as needed. 

#LI–EH1

    Base Salary: 86,500 - 130,800 USD annually

    Total rewards packages listed, including base salary and bonus eligibility, applies to US based applicants only. Actual salaries will vary and will be based on a range of factors, including a candidate’s qualifications, skills, and competencies in conjunction with multiple components of the Employee Total Rewards Package. Alcoa reserves the right to change plans at its discretion.

    About the Location

    Our Massena facility in New York State, established in 1902, is home to the longest continuously operating smelter in the world. Located on the St. Lawrence River, Massena, NY is the center for commercial, industrial, and manufacturing success in St. Lawrence County. Massena’s caring sense of community, affordable cost of living, and extremely low-cost locally supplied energy, coupled with four public and private universities nearby, make Massena a great place to call home. And within a two hour drive (or less) are cosmopolitan and historic Montreal and Ottawa, Canada to the north, and to the south are the tall, beautiful views of Adirondacks and within it is Lake Placid The Olympic Village.

    We are values led, vision driven and united by our purpose of transforming raw potential into real progress.  Our commitments to Inclusion, Diversity & Equity include providing trusting workplaces that are safe, respectful and inclusive of all individuals, free from discrimination, bullying and harassment and that our workplaces reflect the diversity of the communities in which we operate.   

    As a proud equal opportunity workplace and affirmative action employer, Alcoa is dedicated to providing equal opportunities and equal access to all individuals regardless of a person’s gender, age, race, ethnicity, sexual orientation, gender identity, religion, nation of origin, disability, veteran status, language spoken or any other characteristic or status protected by the laws or regulations in the places where we operate.  

    If you have visited our website in search of information on U.S. employment opportunities or to apply for a position, and you require an accommodation, please contact Alcoa Recruiting via email at [email protected].  

    This is a place where you are empowered to do your best work, be your authentic self, and feel a true sense of belonging. Come join us and shape your career!  

    Your work. Your world. Shape them for the better. 

    Application close date is: 22 August 2026, however Alcoa reserves the right to change this date at its discretion.

    Skills Required

    • Bachelor's degree in Engineering or a related technical field
    • Experience in reliability, maintenance, or industrial engineering environments
    • Knowledge of mechanical and/or electrical systems and ability to assess equipment condition
    • Experience with predictive maintenance programs or interest in condition monitoring techniques (vibration analysis, oil sampling, lubrication)
    • Ability to use CMMS and analyze operational/maintenance data to identify trends
    • Familiarity with reliability tools such as Root Cause Analysis (RCA) and Failure Modes and Effects Analysis (FMEA)
    • Strong analytical and problem-solving skills and commitment to safe work practices and collaboration
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    The Company
    HQ: Pittsburgh, PA
    13,900 Employees

    What We Do

    Alcoa is a global industry leader in the production of bauxite, alumina, and aluminum, operating across the upstream value chain with a focus on sustainable manufacturing.

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